The subsequent synthesis of sintered self-glazed glass-ceramics and/or glass-ceramic foams using metallurgical slag is the topic under discussion. The observed intensive sample expansion can be considered as an autocatalytic process related to the oxygen release due to thermal reduction of Fe2O3 and MnO2 present in the slag. The sintering of the samples is studied by optical dilatometry and the foaming process by hot-stage microscopy, while the structure of the final materials is revealed by 3-D computed tomography and SEM. The phase composition of the glass-ceramic foams is analyzed by XRD. The species are characterized by moderate crystallinity, 80–85 vol.% porosity and fire resistance above 1000°C. The innovative point of this study is the synthesis in argon of sintered glass-ceramic materials where reduction is inhibited, together with a double-stage foam formation in air and argon, leading to lower working temperatures and better material characteristics.
Part of the book: Foams