Hierarchical Nanostructures of Titanium Dioxide: Synthesis and Applications

2.1.1. Examples

Lin et al. have reported rutile TiO₂ hierarchical flower-like structures via hydrothermal synthesis without using any surfactant. Precursor tetrabutyltitanate (TT) is first mixed with HCl for acidification and is subsequently hydrolyzed using distilled water. To ensure complete hydrolysis, the reaction mixture is stirred for about one and a half hour. Next, the mixture is transferred to a Teflon-based autoclave and is placed in an electric oven for 5 h at 150°C for crystallization. Hierarchical nanoflower-like structures are obtained as an end product. By increasing the HCl concentration, the etching rate of TiO₂ structures is enhanced and symmetric flower-like structures are produced [56] (Figure 4). These structures are employed for DSSCs and 8.6% of conversion efficiency is achieved.

Wang et al. have prepared rutile Titania 1D/3D structures via hydrothermal treatment. The precursor Titanium tetrabutoxide (0.9 m) is acidified using HCl (16 ml) and then hydrolyzed using DI water (16 ml). The reaction mixture is subsequently heated to 150°C and kept at this temperature for 10 h for crystallization. The position of FTO substrates is varied to obtain different HNSs. 1D/3D HNSs are produced while the FTO substrate lied flat on the bottom of the reactor with the conductive side facing up. 3D nanorods are produced when the conductive side of substrate is placed downwards.

Rutile Titania 3D flower-like nanorods are grown on 1D nanorods with length in microns [50] (Figure 5). These structures are employed as a photo anode material in DSSCs and significant improvement in device performance is seen. 1D structure provides directed pathway for electron percolation and 3D morphology provides large surface area for light scattering and dye-loading. Also, the structures exhibit long life time due to less electron-hole recombination.

Qiang et al. have obtained hierarchical anatase TiO₂ nanowire trunks with short nanorod branch HNSs by facile one-way hydrothermal synthesis on FTO glass without using any surfactant/stabilizing agent. The solution is prepared using precursor K₂TiO₂(C₂O₄)₂ (0.002 mol) and diethylene glycol (DEG) (30 ml) as Titania precursor. About 10 ml H₂O is used for hydrolysis. The solution is then spin coated on FTO substrate for seeding of TiO₂ structures. The spin-coated substrate is immersed in Teflon-based autoclave, which is kept at 180°C for 1–12 h for crystallization of Titania structures. Figure 6 shows nanotrunks produced having nanowire-like structures grown on them [3].

These structures are employed as a photo anode material in DSSCs and impressive power conversion efficiency of 7.34% is achieved. Hierarchical morphology aids in efficient electron transfer but these structures provide additional recombination sites so results are inferior to bare TiO₂ nanowires.

Xiang et al. have reported Ta-doped and -undoped hierarchical TiO₂ nanostructures. Dodecylamine (8 g) and titanium isopropoxide (TIP, 8 g) are used as precursor materials and are mixed with ethanol (360 ml) and DI water (120 ml) for hydrolysis under vigorous stirring at ambient room temperature. HNO₃ formed during reaction is removed from the reaction mixture and white powder of anatase Titania is obtained, which is then washed with water and ethanol to maintain the pH of particles at 7. After that, TaCl₅ is added in reaction mixture in different ratios. The solution is transferred to Teflon-lined autoclave, kept at 250°C for 12 h to dope Ta particles with TiO₂.

HNSs made up of symmetrically arranged interconnected spherical nanoparticles are obtained as a result of these syntheses [57]. These structures are employed as a photoanode material in this article. The large spheres can provide maximum scattering of sunlight for light-driven reactions like photocatalysis (Figure 7).

Shao et al. have prepared hierarchical TiO₂ flower-like structures on Ti foil by placing it in Teflon-lined autoclave at an inclined angle in 5 M NaOH solution for its reduction. Sodium titanate is formed as a result of this reaction. The temperature is maintained at 220°C for 24 h for complete reaction of converting Ti foil to TiO₂ nanostructures. The sample is then washed with water and ethanol to remove all the acidic content and to maintain its pH at neutral. The sample is then immersed in HCl solution so that all Na⁺ ions of sodium titanate would get replaced by H⁺ ion. After calcination, nanobelts (Figure 8) forming nanoflower-like structures are formed [58].

Reaction of TiO₂ nanoparticles with NaOH results in the formation of Na₂TiO₃, which is a nanoporous structure. The reaction that takes place is as follows.

These Na⁺ ions can be replaced with H+ ions by washing them with deionized water or acid. It can be shown as:

By reduction of nanoparticles and increasing time duration of crystallization, nanoflower-like structures can be grown.

Zhu et al. have prepared HNSs of TiO₂ using titanocene dichloride (Ti(Cp)₂Cl₂) (20 mg) as precursor. DI water (10 ml) is added for hydrolysis, and ethylene diamine (EDA) (2 drops) acts as chelating agent. This results in the production of TiO₂ nanocrystals. The mixture then after sonication is placed in an autoclave at 120°C for 1–12 h. The powder obtained is then washed with water and ethanol and is annealed at 400°C for 2 h. Flower-like HNSs (Figure 9) are formed in this process [29].

By increasing the duration of hydrothermal synthesis, the nanoparticles have attained more flower-like mesoporous morphology due to increased time provided for etching. These structures have proved to be better photocatalytic agents as compared to nanocrystals of TiO₂ as they can provide maximum enhanced surface area, and due to their mesoporosity, maximum dye can be loaded on them. Hence, these structures can be used with perspective of various solar cells and photocatalysis for efficient light-driven reactions.

Yang et al. prepared hierarchical Titania structures by hydrothermal synthesis. Titanium sulfate (Ti(SO₄)₂) and urea (CO(NH₂)₂) were used as precursor materials. Ethylene diaminetetra acetic acid (EDTA) disodium salt was added in them as the chelating agent for TiO₂ formation. Ti(SO₄)₂ (3 mmol), urea (24 mmol) and EDTA (3 mmol) were mixed and NH₄F (9 mmol) was added in the mixture for attaching [Ti(H₂O)(edta)] with F⁻¹ ions. The reaction mixture was dissolved into 60 ml of deionized water for formation of H₂TiO₃. After stirring for 3 h, the reaction was complete and white powder was obtained, which was then moved in Teflon-lined autoclave at 180°C for 10 h for its complete crystallization. The powder formed was washed with DI water and ethanol to maintain pH at neutral and annealed to recrystallize. Reactions that took place were:

Mesoporous nanothorn-like structures are produced as a result of this process [59] shown in Figure 10. These structures are employed for gas sensing application of acetone. This hierarchical morphology provides much higher sensitivity and fast response time with minimum recovery speed.

Min et al. prepared hierarchical Titania structures by hydrothermal synthesis. About 1 g of Titanium powder was being dissolved in (0.5 M) 30 ml HF for its oxidation as it is a powerful oxidizing agent. The solution was then mixed with 3 ml NH₃. This solution was moved to Teflon-lined autoclave at 150°C for crystallization for 5 h. The powder obtained was washed via centrifugation and was then dried at 80°C. Nanosheets (Figure 11) are being produced as a result of this process [52].

These structures are employed as a photocatalyst material for photodegradation of organic dye. Methylene blue is used as a model dye in this article. Complete photodegradation of organic compound is observed in just 60 min.

2.1.2. Merits

The hydrothermal method has got the following advantages:

• This method is comparatively easy.

• Titania formed via this process can range from nanoparticle- to nanoflower-like structures depending on temperature.

• By increasing the duration and time in hydrothermal reactor, the crystallization of particles can be improved.

• The structures produced are diverse so they can be used in various applications.

• If NaOH or other reducing or oxidizing agents are used, they can be removed easily by washing with deionized water.

• By controlling temperature, one can grow anatase or rutile Titania phase depending on application.

• Hierarchical morphology can be attained.

• A variety of precursors is used for the production of TiO₂ HNSs.

2.1.3. Demerits

The demerits of this method are listed below:

• Water is used as solvent in this synthesis, so the temperature for crystallization cannot be increased from 100 to 150° C. Otherwise, water will dry out and crystallization may hinder.

• Proper time should be given to materials during synthesis as complete etching should be done for desired morphology.

• Sometimes crystallization times are very prolonged as compared to microwave technique. So it can be termed as a slow process than microwave.

2.1.4. Summary of hydrothermal synthesis

To summarize, hydrothermal treatment of various precursors under control parameters of temperature, pressure and duration gives a variety of morphologies in HNSs of Titania. The morphology ranges from hierarchical arrangement of nanoparticles to nanorods producing flower-like structures. Increasing temperature increases crystallization of TiO₂ particles, and by increasing duration of hydrothermal synthesis, better etched morphology was obtained. Table 2 summarizes reported examples of hydrothermal synthesis of HNSs with respect to precursor used for the synthesis and various properties of obtained HNSs together with the application studied. The HNSs obtained from this method varies in size from 20 nm to 4.5 μm. The surface area of the resultant HNSs ranges from 27 to 170 m²g⁻¹. These structures are exploited in various applications including solar cells, photocatalysis and sensors, etc. and have improved respective performance owing to their unique structural properties.

2.2.1. Examples

Ochanda et al. have presented TiO₂ HNSs by solvothermal synthesis technique. Their method involves mixing of 15 ml of 4 M NaOH solution with 0.5 g TiO₂ fibers. Then, 15 ml ethanol solvent is added to this solution followed by heating in a 50 ml Teflon-lined autoclave at 150°C for 0.5, 1, 6 and 12 h. The resultant white precipitates are then dried in air. Nanoflower-like structures are grown over the nanorod structures with average crystallite size of 4 nm (Figure 12) [10].

These structures are then employed for photocatalytic degradation of methylene blue dye. Complete degradation of organic dye has been achieved in 120 min by these structures. Hence, these HNSs can be used for determining photocatalytic behavior and applications like solar cells.

Xiang et al. have prepared HNSs of Titania by solvothermal synthesis method using toluene. First, TiCl₄ is mixed with distilled water in ice water bath. In another assembly, toluene (30 ml) is mixed with tetrabutyltitanate (TBT). Both solutions are then stirred together for 1 h. The solution is placed in Teflon-lined autoclave for 24 h at 150°C. Micron ranged hierarchical Titania needles are obtained [35] as shown in Figure 13. Temperature plays an important role in defining the morphology of the products as HNSs are produced only above 120°C. Sea urchin-like HNSs are formed via ‘nucleation–self-assembly–dissolution–recrystallization’ growth mechanism without adding any surfactant or template. These structures are then tested for photocatalytic degradation of methylene blue and complete degradation study is completed in 240 min.

2.2.2. Merits

Following are some of the advantages of this technique:

• Better controlled morphologies due to control on temperature and treatment duration.

• Reliable method because of better reproducibility.

• High boiling organic solvents can be used.

2.2.3. Demerits

The method has the following demerits:

• Sometimes solvents are difficult to separate from the materials produced due to high boiling points of the solvents.

• Different solvents will have different effect on growth of target materials.

2.2.4. Summary of solvothermal synthesis

The solvothermal method in addition to the advantages offered by hydrothermal method allows the use of higher temperatures. This is sometimes advantageous in producing better crystallinity in the products. Table 3 gives a summary of the reported work on solvothermal synthesis. The prepared HNSs obtained using this method range in size, from a few micrometers to several nanometers. They possess large surface area up to 94 m²g⁻¹. The products have good crystallinity due to high crystallization temperatures offered by possible use of high boiling solvents. Different solvents can provide different chelating effects and hindrance to control morphology of structures. In addition to the type of solvent used, temperature and time control the growth and crystallization of particles during synthesis. These types of HNSs can be used for various photocatalytic applications like solar cells and organic pollutant degradation.

2.3.1. Examples

Javed et al. have prepared 3D-HNSs by microwave irradiation of anatase nanopowder in 10 M NaOH solution at 1 atm without any surfactant. Submicron-sized flower-like HNSs are produced as shown in Figure 14 [8]. The crystalline phase is anatase with a decrease in surface area as microwave treatment duration increases from 5 to 20 min. The product is applied as photoanode in DSSCs, whereby the use of HNSs has two-fold improved the device efficiency. One reason being the larger light scattering due to morphology of the HNSs.

Calatayud et al. prepared hierarchical crystalline TiO₂ via microwaves from amorphous powder using titanium (IV) tetrabutoxide (Ti(OBut)₄) and anhydrous ethanol as precursor materials. The solution is stirred for 6.5 h for complete hydrolysis and replacement of -butoxide group from -hydroxyl groups. Then, the powder is dried under atmospheric conditions. The powder obtained is washed with water and ethanol and irradiated in microwaves for different time durations. This microwave treatment provides the crystallization temperature and time for conversion of amorphous Titania to crystalline one. Anatase TiO₂ spherical HNSs (Figure 15) are produced having size from 1 to 2 μm [38].

These HNSs are employed for photodegradation of methyl orange (MO), which is completed in 6 h. By increasing microwave irradiation up to 10 min, clear agglomerated structures are produced, but as crystallization time is increased under microwaves, surface area decreases as particle size increases.

Wang et al. have synthesized HNSs by microwave irradiation using TiCl₄ (0.5 ml) in ethanol (14 ml) shown in Figure 16. After stirring for an hour, the reaction mixture is subjected to microwave irradiation for 10 min at 150°C under pressure of 300 Pa. TiCl₄ is hydrolyzed and crystallized in microwaves and TiO₂ nanoagglomerates with particle size up to 10 nm are prepared in spherical geometry [37]. The crystallite size is measured to be as small as 10 nm. In the presence of microwave, TiO₂ nanoparticles begin to nucleate and then their growth and aggregation occur during crystallization.

So, microwave heating provides quick crystallization of particles as particles begin to cluster within 3–5 min. Mesoporous structures are produced as a result of this synthesis and they are employed as a photoanode material in DSSCs. A maximum conversion efficiency of 7.64% is reported.

Rahal et al. have prepared TiO₂ hierarchical structures by mixing cetyltrimethyl ammonium bromide (CTAB, 11 mmol) and urea (2.4 g, 40 mmol) in 200 ml H₂O for hydrolysis (Figure 18). CTAB is used as a surfactant to control morphology and (NH₂)₂C=O provides steric hindrance. To this reaction mixture, cyclohexane and 1-pentanol are added after stirring of 30 min. Then, TiF₄ (5.94 g, 48 mmol) is added to the solution and whole liquid media is transferred to Teflon-lined microwave reactor at 800 W. The mixture is irradiated under microwaves for 5 min at 120°C. The product is then washed thoroughly to remove impurities and other compounds and centrifugation is done to take out less dense particles.

Flower-shaped HNSs made of nanoparticle agglomerates (Figure 17) are produced with anatase phase [66]. Microwave treatment even for 5 min provides enough time for crystallization of TiO₂ nanoparticles. The prepared structures are utilized in photodegradation of Rhodamine B dye and complete degradation is observed within 1 h.

Martínez et al. [67] have recently reported TiO₂ HNSs prepared by stirring 3 ml of titanium tetra isopropoxide in 50 ml of H₂SO₄ and subsequent microwave treatment in a Teflon vessel at 120°C for 2 h. Anatase Titania is formed as a result of this scheme. Concentration of H₂SO₄ is changed to study the effect on particle size. Cauliflower-shaped HNSs are obtained. The increase in H₂SO₄ concentration increases the particle size.

2.3.2. Merits

• Shorter crystallization time is required.

• Electromagnetic radiations provide much temperature for nucleation and growth during crystallization within less time.

• It is a time-saving process.

• Large material can be synthesized in less time, so a better yield is expected.

2.3.3. Demerits

• The duration of microwaves should be carefully controlled so that optimum crystallization of Titania is done.

• Microwave treatment for longer times and high temperature transform anatase TiO₂ to rutile.

2.3.4. Summary of microwave synthesis

In short, microwave treatment is a quick technique to attain hierarchical morphology in TiO₂ nanostructures. By controlling temperature and exposure duration, HNSs ranging in sizes from micron to nanometers are produced. Localized heating caused by microwaves make this method an energy-efficient one with the possibility of acquiring environment-friendly conditions. The use of NaOH has resulted in submicron-sized HNSs made of radially arranged nanosheets, whereas by using other precursor materials, simple microwave treatment produces HNSs made of nanoparticle agglomerates. Hence, flower-like hierarchical morphologies are obtained as a result.

2.4.1. Examples

Fonzo et al. have prepared hierarchically organized nanostructured TiO₂ by ablating Titanium foil with KrF excimer laser pulses (h 248 nm, duration 10–15 ns, energy density 4 J/cm²) in dry air (O₂) background with pressure. Thin films of Titania are grown both on silicon and pure titanium substrates. Annealing is done at 400°C for 1 h for crystallization of samples prepared. By changing the pressure of chamber, thickness of the sample is varied from dense columnar structures to tree-like structure [39] (Figure 19). This technique can be employed for preparation of HNSs as it provides a stimulating outlook both for photocatalytic and for advanced photovoltaic application, and it also substitutes the time-consuming deposition of different layers and longlasting annealing steps.

Sauvage et al. have prepared hierarchical TiO₂ structures by PLD. Nanoparticles of TiO₂ are grown directly on FTO substrate by ablating Titanium target in the presence of O₂ background. TiO₂ nanostructure attained the symmetry of tree-like structures. Height and thickness of trees increase with respect to deposition time [44]. By increasing pressure from 10 to 40 Pa, the particles formed nanoforest-like structures. The structures formed are shown in Figure 20.

This type of assembly hampers electron-hole pair recombination and it facilitates the efficiency if employed in solar cells. This assembly also promotes mass transport of electrons in mesoporous structures. This morphology provided efficient light trapping and high surface area for dye adsorption and efficiency of 5% is obtained. The porosity and surface area can also be optimized for making these structures highly competent for photovoltaic devices.

2.4.2. Merits

• This technique produces better results than anodization.

• The surface area of materials synthesized can be controlled.

• Nanotree-like structures can be formed.

• Large surface area structures can be achieved.

• It is a flexible technique and parameters can be controlled.

• Porosity can be controlled by using high pressure.

• Synthesis can be done without surfactants and chelating agents.

• The photocatalysis is better than anatase powder and TiO₂ produced via anodization [68].

2.4.3. Demerits

• This technique is difficult.

• High pressure is required.

• It is an expensive process to synthesize materials.

• Temperature and pressure relation on particle growth should be clearly known to attain desired morphology.

2.4.4. Summary of PLD

So, by controlling parameters like pressure, temperature and time, nanoforest-type structures were grown via pulsed laser technique. By using intermediate pressure, columnar structures were grown and density of structures decreases by increasing pressure [69]. The particle size was in nanometer ranges. Pulsed laser was used to ablate Titania target on which structures were grown. This technique can be used to synthesize different materials by using different target materials. Hence, the prepared structures can be employed in different applications like dye sensitized solar cells, perovskite solar cells and photodegradation of pollutants.

2.5.1. Examples

Ali et al. have prepared hierarchical Titania structures (Figure 21) by using Ti foil, ammonium fluoride and ethylene glycol as precursor. DI water has been used in electrolyte preparation. Ti foils are being anodized in ethylene glycol electrolyte containing 0.5 wt% NH₄F and 0.2 wt% DI H₂O for oxidation of titanium. In this process, Ti foil is taken as a working electrode and platinum foil is used as counter electrode. Both electrodes are placed 10 mm apart. Voltage is maintained at 60 V for 24 h using DC power source and Titania nanotubes are prepared. The sample is being annealed at 450°C for 2 h [43]. These structures can provide highly mesoporous structures for various photocatalytic applications.

Ali et al. have prepared hierarchical structures of Titania by anodization technique. Ti foil is used as precursor and glycerol with ammonium fluoride is used as electrolyte. Anodization of Ti foils has been done in glycerol containing 10 wt% H₂O and 0.25 M NH₄F electrolyte solution. The voltage has been set at 30 V against the Pt counter electrode for 4 h. The nanotubes are then dried under a stream of N₂ gas. The sample is annealed at 400°C for 2 h for crystallization of Titania nanotube arrays (TNTAs). The sample obtained is then immersed in 80 mM TiCl₄ for different time intervals and then sintered at 400°C to produce photoelectrodes. Nanorods (Figure 22) having flower-like structures are produced after treatment at 120°C with TiCl₄ [73]. These structures are then utilized for water-splitting application. H₂ can also be produced from these structures and can be stored for energy applications.

Zhang et al. prepared hierarchical nanotube-like structures via anodization [42]. The titanium foil is sonicated in ethanol and cold distilled water to remove impurities. After that, N₂ stream is used to dry the foil. Anodization is done using Ti as anode and Pt as cathode material. NH₄F is added in ethylene glycol (EG), which is present in 2 vol% distilled water as electrolyte solution. This electrolyte is used for oxidation of Titanium sheet. Anodization is performed at room temperature in two steps. In step 1, Ti sheet is anodized for 10 min at 50 V and grown nanotubes are removed ultrasonically in DI water. In step 2, the same sheet is anodized under the same condition for 30 min. The powder obtained is cleaned with distilled water under N₂ atmosphere.

Anodized TiO₂ nanotubes are annealed in air at 450°C for 1 h with a heating rate of 5°C/min for crystallization of pure anatase phase as shown in Figure 23. These structures are used for photodegradation of organic pollutants. These types of structures show improved photocatalytic activity in degradation of organic dye. The enhanced surface area facilitated the reaction rate.

Tang et al. [40] have prepared nanoflakes/nanoparticles hierarchical structures via anodization technique. In this synthesis, electrochemical spark discharge spallation (ESDS) method is applied in an electrolyte of 10 M NaOH in aqueous solution while using as platinum counter electrode. Titanate hierarchical microspherulite structures are produced as a result of this synthesis. The Na⁺ ions are replaced by H⁺ ions by soaking the prepared sample in HCl. The sample is then washed to remove the acidic content and to make pH neutral. The samples obtained are annealed at different temperatures to crystallize them [40].

Dislocations in the sample decrease as the sample is heated above its crystallization temperature. Table 6 shows some properties of anatase TiO₂ obtained via this synthesis route. The difference in morphology can be seen in SEM image in Figure 24. By increasing the time for heat treatment, nanosheets were converted into nanoflakes and nanoparticles due to crystal re-growth with larger energy and with minimal stresses. These structures are employed for photodegradation of organic pollutants.

Smith et al. have prepared hierarchical nanotubular structures via anodization technique [72]. The synthesis follows basic principle of anodization. Titanium foil is etched in the presence of HF, HNO₃ and DI water in volumes of 1:3:50 ml for different time intervals. The etched powder is washed with DI water immediately and is anodized at 60 V for 1 h in presence of NH₄F and ethylene glycol electrolyte. The powder obtained is annealed at 500°C for 2 h. The etching treatment before anodization removed small layers of titanium and provided ripple-like surface. Due to surface roughness, the electric field becomes localized at grains. An initial oxide layer formed during etching is then oxidized during anodization.

The smooth etched layers on foil cause a uniform electric current and porous nanotubes grow in those areas. The prepared hierarchical structures as shown in Figure 25 showed better results for photoelectrochemical applications. Hierarchical structures provided large surface area for photocatalytic reactions.

2.5.2. Merits

• The thickness and lengths of the nanotubes produced can be varied by changing voltage time and voltage itself [74].

• High aspect ratio tubes are formed.

• Ease of fabrication.

• The change in anodization conditions does not affect the chemical composition of TiO₂ nanotubes.

• Increasing the electrolyte concentration can cause etching to increase and nanotubes can be formed of long lengths and diameters.

• Structures are highly recommended for DSSCs as high aspect ratio tubes are formed.

2.5.3. Demerits

• Extended warranties of products are not offered in this process.

• Average growth rate can be decreased with increase in anodization time [74].

2.5.4. Summary of anodization

So, hierarchical Titania nanostructures were prepared from anodization technique and nanotube-like structures were prepared. The particle diameter was in nanometer ranges. The diameter and length of nanotubes increase by increasing voltage and voltage time up to optimum level [75]. The prepared powder was used in water-splitting application, which can be used for nuclear thermal and solar thermal plants.

2.6.1. Examples

Kim et al. have reported HNSs of Titania by photolithography. A negative PR is prepared on 5 mm Ti foil by baking at 120°C. Upon exposure to UV light, PR gets developed. The foil is etched via reactive ion etching. Titanium foil’s area that is not covered with the PR is etched out in this process. TiO₂ nanoflowers composed of nanotubes (Figure 26) are prepared in this procedure [48].

So, flower-like HNSs are produced via dot patterning technique. The particles are in the micron ranges (diameter). The prepared product is employed in dye-sensitized solar cells and exhibits maximum surface area for dye adsorption. Hence, these show better result for photocatalytic processes.

2.6.2. Merits

• If viscosity of photoresist is controlled, we can achieve well-formed structures.

• Cost-effective process.

• No need of specialized equipment.

2.6.3. Demerits

• The nature of solvents, sensitizers and additives should be well studied.

• Sometimes, the step coverage can be poor, i.e., the ability of photoresist to cover the side-edge of the surface steps.

2.6.4. Summary of photolithography

HNSs of Titania are formed via various techniques and different types of structures are formed by these processes. Table 7 shows the different characteristics of materials obtained by dot patterning. By changing the reaction conditions like time, temperature and pressure and precursor material, different morphological structures are formed, which have different surface area and porosity for applications like dye-sensitized solar cells, photocatalysis, gas sensing and lithium ion batteries.

2.7.1. Examples

Flipin et al. [76] grew hierarchical TiO₂ nanotubes by plasma-enhanced chemical vapor deposition technique. Porphyrins and phthalocyanines were used as cost-effective precursor molecules. First of all, seed layer was grown by polycrystalline anatase films for highly dense and homogenous organic nanowires. Physical vacuum deposition was done to grow organic nanowires (ONWs) of phthalocyanine molecules with sublimation temperature of 250°C. As a result, tunable ONWs in the range between 1 and 30 μm and diameters between 50 and 120 nm were produced. Then, PECVD was done to cap ONWs with TiO₂ shells.

Multistacked nanotrees composed of TiO₂ nanowires were grown as a result of this synthesis as shown in Figure 27. These nanotubes were grown as 1D structures provide maximum electron percolation as compared to 0D nanoparticles due to less grain boundaries. These structures were then employed for DSSCs to evaluate their efficiency for current production.

Yoshitake et al. [77] prepared hierarchical TiO₂ structures by CVD method. Titanium tetraisopropoxide (TTIP) was used as a precursor material. About 40 g of water was added to 8 g of TTIP with 2.6 g of dodecyl amine at 273 K. The mixture was stirred with 0.1 M HCl and was kept overnight for aging. The reaction mixture was transferred to autoclave at 373 K for 4 days. The powder obtained was washed with methanol and dry ethyl ether.

CVD of TTIP was done in Pyrex reactor. Pure argon was passed through liquid TTIP at 293 K into the tube where the powder formed by former process was already deposited. After deposition for 24 h, the gas was switched to N₂, which passed through water at 293 K. TTIP was decomposed completely for 12 h and finally the powder was treated in dry air at 393 K for 2 h. Spherical agglomerated structures were produced as a result of this synthesis (Figure 28).

2.7.2. Merits and demerits of CVD

• There is less wastage of chemicals and substrate.

• If laser is used to heat the precursor material, the deposition becomes selective to the path of laser.

• High temperature is required in case of CVD to initiate chemical reactions. CVD runs at much higher temperature.

• Substances that cannot tolerate high temperatures, which decompose or sublime, cannot be deposited by CVD.

2.7.3. Merits and demerits of PVD

• Processes like sputtering can initiate and undergo PVD, so less use of energy in terms of less usage of heat is required for deposition.

• By process like MBE, we can achieve atomic level growth control.

• Sputtering does not require the use of specific precursor materials as in CVD.

• Cost of the process is very high.

• Vacuum conditions may be required in some depositions.

2.7.4. Summary of vapor deposition processes

These processes can form well-defined structures. Nanocoatings can also be formed as a result of these processes. Temperature, time and target materials need to be well optimized for distinct structure growth. Pressure in the chamber should be controlled in case of physical vapor deposition processes for growth of hierarchical structures.