Open access peer-reviewed chapter

Study of the Parameters of the Planner with a Screw Working Body

By Juraev Tojiddin Khayrullaevich, Norov Sobirjon Negmurodovich and Musulmanov Furqat Shodiyevich

Submitted: March 3rd 2020Reviewed: July 2nd 2020Published: December 18th 2020

DOI: 10.5772/intechopen.93308

Downloaded: 38

Abstract

This chapter examined the theoretical background of the use of a screw working body in front of the planner bucket and conducting experiments in laboratory conditions with the proposed working body. This work supports the practical solution of using a screw working particle in the current field planning. Significance of the work reducing traction resistance to soil movement up to 20% enables the tractor unit to work at higher speeds of translational motion; the latter contributes to increased productivity, improved planning quality and reduced cash costs per unit of work performed. The chapter was prepared under results of research in the Mechanics Laboratory of Bukhara Engineering Technological Institute.

Keywords

  • productivity of the screw working body
  • translational speed of the planning unit
  • screw pitch
  • screw diameter
  • drawing prisms

1. Introduction

Further development of agriculture in modern conditions determines the introduction of new advanced technologies and machines for their implementation.

As we know, for increase of volume agricultural products, it is need to intensification of agricultural production, one of the means of which is wide land reclamation, which provides, as one of the most important measures, the planning of the irrigated land surface. Alignment of the surface of the fields by the long-base planners is of great importance in the range of planning works, and research work to improve these planners is carried out both in Uzbekistan and abroad.

The analysis of the state of the issue showed the need to improve the quality of planning work, increase the productivity of long-base planners and increase the levelling ability of the latter [1, 2].

2. Literature review

By world and domestic farming practices, it has been proved that planning or levelling the surface of the fields is the main land reclamation measure designed to eliminate irregularities on the field under sowing in the form of various rise and falls.

Many domestic and foreign scientific works [3, 4, 5, 6] have been published on the need for field planning, authors of which have been examined the issue from different perspectives and pointed out the advantages of this operation. Moreover, there are many advantages, whether it is capital and operational planning or micro alignment. Experiments have established that under conditions of turbulent terrain, crop losses amount to 40% of the potential crop. Cotton grown on mounds and lowlands gives raw cotton of lower quality: fibre strength, grade, ripeness, etc. are reduced.

In areas with saline soil, a high-quality planning prevents the formation of saline spots (areas) and thereby ensures sustainable yields of all types of crops [6, 7]. Flushing saline lands without planning are ineffective.

According to Ref. [6], it was established that uniform soil moisture is achieved on the planned field, and the irrigation water consumption is significantly reduced.

In the United States, great importance is given to the planning of the surface of irrigated areas. Annually, in this country, approximately more than half of the irrigated areas are subject to planning [3, 6, 7]. Americans do not spare the cost of land planning, as this increases income from irrigated land and reduces the cost of production.

To ensure the high quality of the technological processes, including irrigation, it is necessary to pay special attention to the capital planning and the mandatory periodic implementation of the field operational planning.

3. Research methods

It is known that the magnitude and the nature of the change in the angular speed of a material particle determine the productivity and energy indicators for conveying the material with a screw [2, 8].

Let us consider the movement of a material particle of mass dm located at point O of an inclined cylindrical screw at a distance r from the axis of the screw (Figures 1 and 2) and moving along the trajectory of the absolute movement AB; the axes τ, b and n are, respectively, tangent, binormal and normal to the trajectory of absolute motion [9]. The n axis is directed towards the centre of curvature and coincides with the y axis. The Z axis is parallel to the axis of the screw, and the x and y axes are located on tangent and normal in plane PP of the screw, perpendicular to its axis ШШ; GG horizontal plane.

Figure 1.

Movement of a material particle of mass dm located at point O.

Figure 2.

Material particle of mass dm located at point O of an inclined cylindrical screw at a distance r.

The following forces impact on the soil particle: particle gravity Gr = gdm, which can be divided into three components, axial GrI = Gr.sin βш (along the z axis), radial GrII = Gr.cos βш cosε (along the y axis) and tangent GrIII = Gr.cosβш·sinε (along the x axis); centrifugal force Fц=ωr2μdm(along the y axis), friction force of a particle on a blade casing Fk1(along the τ axis), and friction force on a helical surface Fш (at an angle of inclination of the helix αrto the х axis); tangential inertial force, Fut, acting along the tangent to the trajectory of the absolute motion of the particle (τ axis) and directed opposite to the particle’s absolute speed vector V¯(Figure 3); normal inertial force directed to the centre of curvature of the trajectory (along the n axis); and normal reaction of the adjacent layer FкII(along the n axis) and the helical surface FшI(at an angle аr to the z axis). βшis the angle of inclination of the screw to the horizon; and εis the current angle of rotation of the particle, measured from the projection of the О2 particle on the PP plane. The resultant Fл of the normal reaction of the helical surface FшIand the friction force against the helical surface Fш=fFш1is deviated from the normal and the helical surface by the angle of friction ϕ=arctgf, where f is the coefficient of friction of the soil over the screw metal. If we consider that the loosened soil before the bucket of the planner is clay, then the value of this coefficient is 0.6 ... 0.7. [8]

Figure 3.

Particle’s absolute speed vector V¯.

The friction force of a particle on a bucket caused by the combined action of forces Fц and GIIr is equal to:

Fk1=frFц+GrII=frωr2r+gcosβшcosεdm,

where frand f, respectively, are the friction coefficients of the particle on the bucket and the adjacent layer of material and the helical surface.

Absolute particle speed:

ϑ=ϑt2+ϑo2=rωr2+ωωr2tg2arE1

where ϑt is tangential particle speed at the radius r from the axis of the screw, ϑt=ωrr; ϑо is the axial speed of the particle at a radius r from the axis of the screw, ϑо=ωωrtgar; ωis screw angular speed; and аr is the angle of inclination of the helix of the screw on the radius r (Figure 2).

The tangent force of inertia is defined as follows:

Fut=dtdm=rωrωωrtg2arωr2+ωωr2tg2ardωrdtdmE2

Normal inertial force:

Fuн=ϑ2ra1dm=r2ωr2+ωωr2tg2arr1+tg2θ1,E3

where ra is the radius of curvature of the trajectory at the selected point, ra=r1+tg2θ; and θis the angle of inclination of the helix of the particle trajectory to the axis Х (Figure 2)

tgθ=tgaшωωrωr1,E4

where aш is screw helix angle at the periphery.

According to the D’Alembert’s principle [8], the equation of dynamic equilibrium of a material particle in the projections on the axis of the natural trihedral of the trajectory τbn(Figure 2) will be

τ=Fлsinar+θ+ϕGrIIIcosθFk1FutGr1sinθcosεFц+GrIIFuHFkIIsinε=O,E5
b=±Fлсosаr+θϕ+GrIIIsinθGr1cosθ=0,E6
n=Fц+GrII+FuHFkiicosε+[Fлsinar+θ+ϕGrIIIcosθFk1FutGr1sinθ]sinεE7

Solving these equations jointly, excluding the force Fл from them, after the corresponding transformation of the exception and time by expressing the elementary angle of rotation along the arc О1, О2 (Figure 1) of the particle =ωωrdt,we obtain:

dωr=±sin([ar+ϕ)ωr+cosar+ϕtgarωωrcosar+ϕωrsinar+ϕtgarωωrωωrrωrωωrtg2argsinβшωrgcosβшsinεtgarωωrωωrrωrωωrtg2arfrωr2+gcosβшcosεxωr2+ωωr2tg2arωωrrωrωωrtg2argsinβшtgarωωrgcosβшsinεωrωωrrωrωωrtg2arE8

By integrating Eq. (8) by the Euler method [3], we can obtain the curves of the dependence of ωr on εfor screws with different parameters.

In the inclined screw, there is a periodically steady motion of the material particle. The maximum value of ωrmax is on the plot with the values of the angle 2>ε>2k1π, and the value of ωrmin is in the zone 2k+1π>ε>2, where (k) is any number. In order to simplification for inclined screws, it is possible to take the average value of the angular speed in the area of periodically steady motion:

ωrcp=ε=2ε=2k+1πωrωr2+ωr2k+1π2E9

The values of ωrmaх and ωrmin can be found by progressive approximation from Eq. (8), equating the right side to zero at ε=2and ε=2k+1π. However, for practical purposes, the angular speed of a soil particle at the periphery of the screw can be taken as:

for vertical screws,0,4ω<ωrш<0,5ω,
for steeply inclined screws,βш30o0,3ω<ωrш<0,4ω,

where ωrшis the particle angular speed at the periphery of the screw, sec−1.

The study of Eq. (8) showed that in a certain zone limited by the cylindrical contour of the soil shaft, soil particles relatively quickly acquire the angular speed of the screw and their lifting stops [8]. The value of the so-called critical radius rкр depends on the initial conditions and is determined from Eq. (8) after substituting ωr =ωat dωr/dε = 0.

In the horizontal (βш < 30°) screw, during the period of steady motion, the angular speed of the particle is zero. The angle of rotation of the particle ε, at which the steady motion begins, depends on the initial conditions and can be found from Eq. (8):

ε=arctgfrsinar+ϕcos1ar+ϕE10

Maximum productivity on loosened soil, determined by the throughput between the upper turns of the screw will be:

П=rкрrшϑrdS,E11

where is the outer radius of the screw; ϑr is the ground sliding speed on the helical surface of the screw (relative speed); and dS is the elementary cross-sectional area of the soil located between the upper turns in a plane perpendicular to the relative speed vector.

The screw capacity in a dense body will be:

ПT=1КрккрrшϑrdSI,E12

where кр is soil loosening coefficient; for our case, кр = 1.14 … 1.28 [8].

Soil in the cross section of the screw by a plane, passing through the axis of the screw, occupies an area bounded from below by a straight-line perpendicular to the axis of the screw (Figure 4). Then in the cross section, we get a rectangle of length lII, which can be taken equal to the pitch of the screw lII = lIш.

Figure 4.

Position of soil area in the cross section of the screw.

The elementary area of soil cross-section at a distance r from the screw axis will be equal to:

dS=dS1cosar=l1шdrcosar=2πl1ш4π2r2+l1ш21rdr,E13

where dS1 is the elementary area of soil in axial cross-section (Figure 4).

In horizontal and gently dipping screws at inclination angle βш ≤ 30°, the angular speed of the material particle is ωсрrш= 0. To calculate the capacity (m3/h), we can use [1] the following formula:

ПТ=450dш2db2lш1ωKHKβKр1,E14

where dш, dв, respectively, are the diameters of the screw and shaft, m; Кн is the screw filling coefficient, for our case we can take equal to Кн = 0,2 … 0,4; and Кβ is the coefficient taking into account the angle of inclination of the screw to the horizon βш, Кβ = 1,0…0,8 [8].

3.1 Selection and justification of the main parameters of the screw

The main parameters of working elements of the screw include the length of the conveying part—, the length of the cutting part—, the diameter of the screw—, peripheral speed on the cutting edge—ϑокр, the pitch of the screw—l1ш and the working speed of movement—ϑр.

The length of the conveying and cutting parts of the screw is taken constructively, based on the type of screw and the parameters of the medium being processed. For preliminary calculations, we can take the length of the conveying part of the horizontally located screw lш = lp = (0,7…0,8) вп, where вn is the width of the planner scoop.

The diameter of the screw with a horizontal working body at the given productivity Пт1 = Пт can be determined from formula (14) after some transformations, m;

dшПT1Кр900ϑокрKaKнKβ1+d2в,E15

where ϑокр is the peripheral speed on the cutting edge of the screw, ϑокр = 1.5 … 3 m/seс; and Ка is the coefficient taking into account the inclination of the cutting edge of the screw, Кa = l1ш/dш = 0,7…1,0. Other designations see from the formula (14).

The step of the horizontal screw l1ш is taken equal to l1ш = Каdш, the value of Ка is taken depending on the inclination of the cutting edge of the screw. For our case, we can take Ка equal to 0.85.

The working speed of the soil movement with the screw should be equal to the speed of filling the planner bucket with soil. The latter depends on the forward speed of movement of the planner. For our case, with a certain accuracy, we can take ϑгр =ϑков =ϑп, where ϑгр is the speed of the soil movement with the screw, ϑков is the speed of filling the planner bucket with soil and ϑп is the forward speed of the planner, m/s.

The working speed of the planner’s movement can also be determined from the conditions for ensuring a given efficiency on a cut of soil with the planner’s bucket. For a horizontal screw, operating speed (ϑп) of movement is (m/s):

ϑП=ПTlp1hp1,E16

where Пт is the efficiency of the planning unit on cut of soil, m3/seс; lр is the cutting length of the planner’s knife, m; and hр is the thickness of the cut soil layer, m.

Based on the analysis of the above theoretical background in the determination of the efficiency of the screw working body, it is suggested that with the increase in the speed of rotation and in diameters of the screw, the productivity of the screw working body increases. The screw pitch is also of great importance, with an increase in which the volume of soil moved to the sidewalls of the planner bucket increases, which in turn contributes to an even distribution of the soil of the drawing prism along the width of the planner passage. With an increase in the speed of forward movement of the planner increases the working capacity of the screw working body, that is screws move a large volume of soil to the sides relative to each other. However, such an improvement in the work of working element of the screw for our case, as shown by selective experiments with the experimental sample of a mini-planner, occurs up to a speed of 2 m/s of the forward movement of the unit. Above this speed, the screws begin to become clogged with soil, and the technological process of the screw working body is violated.

We derived the equation of traction resistance of the planner, which has the following form:

P=fnGn+sinβ1f22fcosβτSsinβ+θ1μf+cosβ+θμ+f+13λvl3tg2φ0tg245β2f++Gnpfcos2β+tgρ+2V2sin2β2KycmgE17

where fnplanner rolling resistance coefficient; Gnmass of the planner; βcutting angle; f,μcoefficients of friction of soil on steel and soil on soil; τshear stress; Sshear area; θshear angle; λvvolumetric mass of soil as in the function of movement speed; lbucket side length; φ0angle of slope of the soil roller during movement; Gnpmass of the soil roller; Vunit movement speed; and Kycmcoefficient taking into account the design of the rear wall of the bucket [10].

4. Results and discussion

From the analysis and conclusions we can see that with the increase in the rotation speed and diameter of the screw, the productivity of the screw working element increases. The screw pitch is also of great importance, with an increase in which increases the amount of soil movement to the sidewalls of the planner bucket, which in turn contributes to uniform distribution of the soil of the drawing prism along the width of the planner. With the increase in the speed of translational movement of the planner increases the functionality of the screw working element, that is the screws move a large volume of soil to the sides relative to each other. Below in Figure 5, the location of the screws in the bucket of the planner is shown.

Figure 5.

Scheme of the location of the screws in the bucket of the planner (1—rear wall of the bucket, 2—tank walls, 3—knife of the rear wall and 4—screws).

However, such improvement in the work of the screw working element for our case, as shown by selective experiments with the experimental sample of a mini-planner, occurs up to the speed of 2 m/s of translational movement of the unit. Above this speed, the screws begin to be clogged with soil, and the technological process of the screw working body is violated. Below in Figure 6, experimental sample of a mini-planner with a screw working body is shown.

Figure 6.

General view of the experimental prototype of the mini planner.

The above analysis requires investigating the productivity of the screw working body, depending on the rotation speed, diameter and pitch of the screw. Therein, the translational speed of the planning unit is also of significant importance. Because, the volume of the planner’s bucket filled with soil per unit of time should be equal to the volume of the processed soil by the screws.

Below are the curves (Figures 79) of the change in productivity of the screw working element of the planner depending on the rotation speed, diameter and pitch of the screw.

Figure 7.

Change of the productivity of the screw working element depending on the speed of rotation of the screws (at Dp = 0.18 m, Sp = 0.15 m and Kн = 0.28—bucket filling ratio).

Figure 8.

Change in productivity of the screw working element depending on the diameter (Ds) of the screw (at Ss = 0.15 m, ns = 240 rpm and Kн = 0.28).

Figure 9.

Change in the productivity of the screw working element depending on the pitch (Ss) of the screw (at Ds = 0.18 m, ns = 240 rpm and Kн = 0.28).

As we can see from the graph (Figure 7), with the increase in screw rotation, the screw productivity is directly proportional to screw rotation. At a screw rotation of 40 rpm, the screw capacity is 2.56 m3/h, and at screw rotation of 240 rpm, the screw capacity increases to 15.38 m3/h. That is, the productivity of the screw increases by six times. This increase in productivity approximately corresponds to the desired performance of the planning unit.

The change in the performance of the screw in the function (Ds) of the diameter of the screw is shown in Figure 8.

Analysing this graph, we can say that the change in productivity along its diameter has curvilinear nature. Moreover, part of the curve to the point corresponding to Ds = 180 mm is a power-law nature, and then the curve changes linearly. Further increase in the diameter of the screw (Ds) leads to the increase in its productivity so that the planner will not be able to provide the screws with soil for their normal operation. In addition, the increase in the given productivity of the scheduler, which is accompanied by the increase in the translational speed of the movement of the unit above 7.5 km/h, leads to a disruption of the technological process of planning and the decrease in the quality indicators of field levelness [3].

The graph of the performance of the screw working element depending on the pitch (Sm) of the screw is shown in Figure 9.

As we can see from the graph, with the increase in the pitch of the screw (Ss), its productivity changes in direct proportion to the changes in the pitch (Ss), that is the functional change in the curve is linear. If with a screw pitch of 30 mm, the screw capacity is 3.07 m3/h, then with a screw pitch of 180 mm, the productivity increases to 18.45 m3/h, that is it increases six times.

Analysis of the graph (Figure 9) shows that increasing the screw pitch to 180 mm increases the capacity to 18.45 m3/h, which is almost to 3 m3 more than at the screw pitch Ss = 150 mm. Such an increase in the productivity of the screw working element could be obtained with a further increase in its diameter (Ds). But it is known that the increase in the diameter (Ds) of the screw is accompanied by greater energy consumption during its operation compared to the increase in the pitch of the screw. Therefore, a theoretical study of the work of the screw working element in the bucket of the planner allows us to conclude that for a given productivity of the planning unit, it is advantageous and advisable to use the screw parameters: Ds = 180 mm, ns = 240 rpm and screw pitch Ss = 180 mm.

Increase in the productivity of the screw working element due to the increase in the pitch of the screw reduces the metal consumption of the screw and the corresponding material costs in comparison with the increase in the diameter (Ds) of the screw. In addition, further increase in the diameter of the screw causes difficulties in their layout in the bucket of the planner.

Using the methodology for conducting scientific research and processing the obtained data [2, 10], we derived empirical equations (formulas) of dependencies y=fnш,y=fDшand y=fSш. For the graphs of Figures 79, respectively, y1=0,064X; y2=474,7X2; and y3=102,5X, the curve of which is consistent with the curves shown in Figures 79.

The screw working body surface was geometrically modelled by corresponding author and the offered geometric models give possibility to control engineering and technological parameters by optimization of geometric parameters of working surface, which may use this possibility in designing the working body of screw planners through exporting CAD models to CAE system [9, 11, 12, 13, 14, 15].

© 2020 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms of the Creative Commons Attribution 3.0 License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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Juraev Tojiddin Khayrullaevich, Norov Sobirjon Negmurodovich and Musulmanov Furqat Shodiyevich (December 18th 2020). Study of the Parameters of the Planner with a Screw Working Body, Direct Torque Control Strategies of Electrical Machines, Fatma Ben Salem, IntechOpen, DOI: 10.5772/intechopen.93308. Available from:

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