Open access peer-reviewed chapter

Transition Metal Chalcogenides for the Electrocatalysis of Water

By Chi-Ang Tseng and Chuan-Pei Lee

Submitted: April 28th 2019Reviewed: March 9th 2020Published: April 16th 2020

DOI: 10.5772/intechopen.92045

Downloaded: 178

Abstract

Sustainable energy technology has received enormous attention in recent years. Specifically, electrochemical water splitting is considered to be the cleanest technique for the production of promising fuels, for example, hydrogen and oxygen, where transition metal (di)chalcogenides (TMCs) as electrocatalysts for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) have been a growing interest. In this chapter, the typical preparation methods of TMCs such as chemical vapor phase deposition (CVD) and solvothermal synthesis are introduced. Then, several TMC materials for catalyzing HER and OER are reviewed. Most importantly, this chapter also introduced some in situ approaches to realize the mechanism of electrocatalytic behavior toward HER and OER. Finally, the conclusion and futuristic prospects of TMCs in HER and OER are discussed.

Keywords

  • energy conversion
  • hydrogen evolution reaction (HER)
  • oxygen evolution reaction (OER)
  • transition metal chalcogenides (TMCs)

1. Introduction

Energy crisis and environmental pollution arising from the burning of carbon-based fossil fuel in the past decades facilitate people to reconsider the way we utilized the resource on earth. Hydrogen as an ideal energy source came up to the stage due to its high energy density and environmental benignity [1, 2]. Electrochemical water splitting is not only regarded as the cleanest technique for hydrogen generation but also suitable to perform on a large scale. The appropriate electrocatalysts are developed to boost the cathodic hydrogen evolution reaction (HER) and anodic oxygen evolution reaction (OER) because of the sluggish kinetics of these two core reactions [overpotential (η), Figure 1a]. Although platinum-based and iridium/ruthenium-based catalysts, respectively, have shown very promising performance in HER and OER, the industrial application is restricted due to their high cost and limited availability [3, 4]. Thus, developing alternative electrocatalysts based on non-noble metals or earth-abundant elements is still highly demanded.

Figure 1.

(a) Polarization curves for HER and OER [9] and (b) volcano plot of exchange current density (j0) as a function of DFT-calculated Gibbs free energy (ΔGH) of adsorbed atomic hydrogen on pure metals [7].

The realization of HER and OER mechanisms plays a crucial role to design the efficient electrocatalysts, so the brief discussions on their mechanisms were introduced.

Two kinds of HER mechanisms have been completely studied and widely accepted [5, 6]. The first step, a proton from the solution adsorbs onto the catalytic sites of the electrode with a reduction process, is called as Volmer step:

Haq++eHadsE1

Then, either the recombination of two adsorbed hydrogen atoms on the electrode surface is called as Tafel step:

Hads+HadsH2gE2

or the reaction of an adsorbed hydrogen atom with the hydrated proton, which proceeds with an electron transfer from the electrode surface, is called as Heyrovsky step:

Hads+Haq++eH2gE3

Nørskov et al. proposed a Volcano curve showing that experimental exchange currents of materials are as a function of the Gibbs free energy of the adsorbed hydrogen (ΔGH) (Figure 1b) [7, 8]. Ideally, the interaction of hydrogen with the electrode surface should be thermoneutral (ΔGH ≅ 0), otherwise either Heyrovsky or Tafel step (strong bonding) or Volmer step would become the rate-determining step. In the case of the OER, many researchers have proposed possible mechanisms at the anode in acidic electrolyte (Eqs. (4)(8)). However, there are some differences around the reaction of forming oxygen. One route of forming oxygen is through the direct recombination of two MO (M represents Mn, Fe, Co, and Ni metals) (Eq. (6)), while the other route of forming oxygen is through the decomposition of the MOOH intermediate (Eq. (8)).

M+H2OlMOH+H++eE4
MOH+OHMO+H2Ol+eE5
2MO2M5+O2gE6
MO+H2OlMOOH+H++eE7
MOOH+H2OlM+O2g+H++eE8

2. Preparations of TMCs

2.1 CVD synthesis of TMCs

The preparation methods of TMCs layers can be categorized into two main approaches: top-down and bottom-up methods (Figure 2). The TMC layers prepared from their bulk material by mechanical exfoliation are called the top-down method, while the TMC layers were produced from the elemental precursors on the target substrate in the bottom-up method, such as chemical vapor deposition (CVD) approach. The CVD method for TMC synthesis has been widely used due to its unique advantages such as scalable size, high crystallinity, and controllable thickness of TMCs [10, 11, 12, 13]. One of the most classic TMCs, molybdenum sulfide (MoS2), has been developed via CVD synthesis to replace the zero bandgap graphene. [14] There are two routes to synthesize MoS2 layer by CVD (Figure 3a). One is a two-step growth route, where the Mo-based precursors are first deposited and then conducted the sulfurization or decomposition process to form MoS2 (route 1, Figure 3a). The other growth way of MoS2 layer is an one-step growth, where the gaseous Mo- and S-based precursors are simultaneously introduced and react to form MoS2 on a substrate (route 2, Figure 3a). Recent reports have also demonstrated to grow MoS2 on other kinds of insulating substrates such as quartz, mica, and sapphire (Figure 3b) [15, 16]. Figure 3c shows a typical experimental setup for the low-pressure CVD synthesis of MoS2. The formation of entire MoS2 would be prevented according to the ternary Mo▬O▬S phase diagram (Figure 3d) if the reducing atmosphere is too weak [17]. Figure 3e displays two possible mechanisms for the growth of MoS2. The well-established CVD synthesis of MoS2 is regarded as a prototype for the synthesis of other TMCs such as MoSe2 and WS2 [18, 19]. Except from the VI B group metals such as molybdenum and tungsten, the research works of TMCs based on VIII B group metals such as cobalt [20] and nickel [21] are also widely studied in recent years.

Figure 2.

Two routes of the TMC layer preparation: (top) a schematic representation of the top-down method – mechanical exfoliation and (bottom) a schematic illustration of the bottom-up method – CVD [22].

Figure 3.

The general introduction to the CVD synthesis, CVD setup, and growth mechanism of MoS2 layer [23].

2.2 Solvothermal synthesis of TMCs

Wet chemical synthesis, a bottom-up process, is broadly used to synthesize TMC nanosheets with tunable thickness and size [24, 25, 26]. The desired nanosheets form directly in solution or onto substrate in high yield. The synthesis of TMCs via wet chemical method usually relies on the chemical reaction of metal salts and sulfur/selenide-based materials as precursors. The solvothermal method is one of the most typical routes of wet chemical method, in which the reaction is conducted in a sealed autoclave at suitable temperature (Figure 4) [27]. As a representative example, Xie et al. [28] synthesized oxygen incorporated MoS2 nanosheets from the precursors of (NH4)6Mo7O24·4H2O and thiourea through a solvothermal method. By tuning the synthetic temperatures, the disordered structure and intrinsic conductivity of MoS2 could be controlled to a moderate degree. Thus, the optimal catalyst for electrocatalytic hydrogen evolution reaction exhibits onset overpotential as low as 120 mV. It is well known that the materials with different crystal orientations have the anisotropic properties. This phenomenon appears in TMCs depending on stacking sequence of the chalcogen and transition-metal coordination. The commonly found polymorphs in TMC materials are the so-defined 1 T, 2H, and 3R, where the number and letter, respectively, indicate the layer number in the unit cell and the type of symmetry with T, H, and R representing for tetragonal, hexagonal, and rhombohedral, respectively (Figure 5). For example, Zhang et al. synthesized metallic CoS2 nanopyramid array on carbon fiber paper by an one-step solvothermal synthesis [29]. In brief, the carbon fiber papers were transferred to the precursor solution containing CoCl2·6H2O and CS(NH2)2, which was maintained at 180°C for 12 hours. The unique 3D nanostructure and intrinsic metallic properties of the CoS2 by this method contribute to the ultrahigh activity toward hydrogen evolution reaction.

Figure 4.

The synthesis process of MoS2 nanosheets via a simple hydrothermal method [27].

Figure 5.

Different metal coordination and stacking sequence in TMC unit cells [10].

3. Hydrogen evolution reaction (HER) based on TMC electrodes

In order to improve HER performance, three main factors including the number of active sites, intrinsic catalytic activity, and the conductivity of TMCs play crucial roles. In 2005, Hinnemann et al. suggested the active sites for HER only exist in the edges of TMCs by density functional theory (DFT) calculation [30]. Thus, many research works are dedicated to enrich the defect sites and/or active sites by nanostructural engineering [31, 32, 33]. Zhang et al. synthesized the edge-rich 3D MoS2 coupling with conductive polymer polyaniline (PANI) as catalyst (Figure 6) [34]. The MoS2 grown on 3D PANI substrate tends to grow vertically and expose abundant edge sites for HER. Consequently, excellent HER performance can be achieved with a low onset potential of 100 mV and a small Tafel slop of 45 mV dec−1. Additionally, MoS2/PANI achieved superior stability for HER electrocatalysis. Although the promising catalytic activity of MoS2 for HER was achieved by creating abundant edge sites and/or active sites, the performance was still limited by its intrinsic properties such as poor electrical transport and inefficient electrical contact to the catalyst [35]. Lukowski et al. reported that the metallic nanosheets of 1T-MoS2, which were chemically exfoliated by lithium intercalation of semiconducting 2H-MoS2 nanostructures, dramatically enhanced HER performance (Figure 7) [36]. The current density of 10 mA cm−1 can be reached at a low overpotential of −187 mV with a Tafel slope of 43 mV dec−1. The excellent performance can be attributed to the favorable kinetics, metallic conductivity, and increasing number of active sites in the metallic 1T-MoS2 nanosheets, which was proven by the dramatically decrease of charge-transfer resistance from 232 Ω of 2H-MoS2 nanostructures to 4 Ω of metallic 1T-MoS2 nanosheets. This finding proves that the metallic 1T polymorph of TMCs is competitive to earth-abundant catalysts in heterogeneous catalysis.

Figure 6.

The defect-rich 3D MoS2/PANI catalyst for HER (a) the morphologies of synthesized 3D MoS2/PANI and (b) the electrochemical performance of 3D MoS2/PANI catalyst [34].

Figure 7.

(a) Electron microscopy characterization of as-grown 2H-MoS2 nanostructures. (b) Comparison of as-grown and exfoliated MoS2 nanosheets. (c) Electrocatalytic performance of chemically exfoliated and as-grown MoS2 nanosheets [36].

Lee et al. developed earth-abundant nanostructuring beaded stream-like cobalt diselenide (CoSe2) nanoneedles (CoSe2-BSND) as electrocatalyst for HER [37]. The CoSe2 nanoneedles derived from the cobalt oxide (Co3O4) nanoneedle array directly formed on flexible titanium foils after selenization treatment (Figure 8). The CoSe2-BSND can drive the HER at a current density of 20 mA cm−2 with a small overpotential of 125 mV. Also, it possesses a small Tafel slope of 48.5 mV dec−1 suggesting that the HER follows the Volmer-Heyrovsky mechanism where a fast discharge of protons is followed by rate-determining electrochemical desorption. Moreover, the CoSe2-BSND electrode achieved great stability in an acidic electrolyte for 3000 cycles. The enhanced electrochemical activity is attributed to the highly accessible surface active sites, the improved charge transfer kinetics, and the super hydrophilic surface of CoSe2-BSND electrode.

Figure 8.

(a) The schematic illustration for the synthesis of beaded stream-like CoSe2 nanoneedles, (b) the SEM images of beaded stream-like (CoSe2) nanoneedle array, and (c) the electrochemical measurements of Co-BSND, CoSe2-PA, and CoSe2-BSND electrodes [37].

4. Oxygen evolution reaction (OER) based on TMC electrodes

The TMC materials have shown promising performance toward HER as we mentioned above. Researchers are searching for the possibility of bifunctional electrocatalysts for both HER and OER to perform the overall water-splitting reaction. Moreover, TMC electrocatalysts have attracted tremendous attentions since Alonso-vante and coworker discovered that Mo4Ru2Se8 had a ORR activity comparable to platinum [38]. As compared to ruthenium (Ru) and Rhenium (Rh), the low cost and earth abundant transition metals such as iron-, nickel- and cobalt-based TMCs have much attention for OER [39, 40, 41]. Liu and coworkers discovered that electrodeposited CoS nanosheet films on Ti mesh show high activity toward OER (Figure 9) [42]. The CoS nanosheets tend to drive a current density of 10 mA cm−2 with an overpotential of 361 mV. In addition, this electrode maintains highly catalytic activity for at least 20 hours. The superior catalytic activity along with excellent stability of CoS nanosheets offers the good opportunity to become a cost-effective and industry-feasible electrode toward OER. On the other hand, Swesi et al. first reported that the catalytic activity of OER was observed by the nickel selenide (Ni3Se2) in alkaline condition (Figure 10) [43]. The low overpotential required to reach 10 mA cm−2 was 290 mV, suggesting that this catalyst exhibits its competitivity among the oxide-based electrocatalysts. The catalytic ability of Ni3Se2 can be further improved through the modification of Se-deficient phase in Ni3Se2. Moreover, electrodeposited Ni3Se2 catalysts exhibited exceptional stability under OER for 42 hours. The effect of the underlying substrates such as glassy carbon, ITO-coated glass, and Ni foam on OER was also investigated. The results revealed that the glassy carbon substrate exhibited the lowest onset potential and the highest current density, suggesting that the interaction between the underlying substrate and the Ni3Se2 may play a role in O2 evolution reaction.

Figure 9.

(a) The surface morphology and crystal structure of electrodeposited CoS nanosheets and (b) the electrochemical performance and stability toward OER on CoS nanosheets [42].

Figure 10.

(a) The morphological characterization of Ni3Se2 grown by electrochemical deposition and (b) the crystal structure identification and OER performance of Ni3Se2 electrocatalyst [43].

Although the electrocatalytic performance of TMCs toward OER was significantly enhanced, the reaction mechanism and actual active sites responsible for the reaction were in dispute. Recently, operando or in situ experiments like in situ Fourier transform infrared spectroscopy, in situ Raman spectroscopy, and in situ X-ray absorption/diffraction are commonly carried out to provide atomic-level information [3, 44, 45]. Zhu and coworkers [3] conducted in situ X-ray absorption spectroscopy, in situ liquid-phase TEM, and in situ Raman spectroscopy, revealing that P-doped CoSe2 in an alkaline solution was acting as the “pre-catalyst” rather than the real reactive species, which has been debated for a while (Figure 11). They found that the introduction of phosphorus would generate more vacancies, which facilitated the structural transformation into the real active electrocatalyst, such as metallic cobalt for HER and cobalt oxyhydroxide (CoOOH) for OER. CoSe1.26P1.42 shows the best OER performance among all catalysts, which requires an overpotential of 255 mV to reach the current density of 10 mA cm−2. Furthermore, the CoSe1.26P1.42 catalyst with a Tafel slop of 87 mV dec−1 exhibits a slightly lower than those of the other P-doped CoSe2 catalysts. Such performance is comparable to many leading earth-abundant HER and OER catalysts in alkaline electrolyte.

Figure 11.

(a) The structural and morphological characterizations of different P-doped CoSe2, (b) electrochemical OER activities of the different P-doped CoSe2 and standard RuO2 electrodes, (c) in situ STEM images of the P-doped CoSe2 catalyst taken at different times after immersing in the KOH solution, and (d) in situ Co K-edge XANES spectra of different P-doped CoSe2 electrodes for HER and OER processes [3].

5. Conclusion

Electrocatalysts for HER and OER play an important role for sustainable energy, which require converting renewable energy to storable chemical fuels or employing clean energy. In this article, we have partially reviewed the promising candidates, transition metal (di)chalcogenides (TMCs), from preparation methods to electrochemical measurements toward HER and OER. It can be concluded that a good electrocatalyst should possess good conductivity and moderate adsorption energy to reactive species and/or intermediates. In addition, the large number of active/defect sites would be favorable for catalytic ability. The future challenges for TMCs toward HER and OER are summarized as follows. The realization of the mechanisms toward the HER and OER plays a key role to design a perfect electrocatalyst. The development of in situ or operando techniques shines the light on this difficulty. Most importantly, the understanding of HER and OER mechanisms offers the significant information to many other fields due to the similar operating concepts in electrocatalytic and photocatalytic applications.

Acknowledgments

This work was supported by the Ministry of Science and Technology (MOST) of Taiwan, under grant numbers 107-2113-M-845-001-MY3.

© 2020 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms of the Creative Commons Attribution 3.0 License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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Chi-Ang Tseng and Chuan-Pei Lee (April 16th 2020). Transition Metal Chalcogenides for the Electrocatalysis of Water, Advanced Functional Materials, Nevin Tasaltin, Paul Sunday Nnamchi and Safaa Saud, IntechOpen, DOI: 10.5772/intechopen.92045. Available from:

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