A summary of the TE properties for eight representative conjugated polymer-based thermoelectrics .
Inorganic and organic thermoelectric (TE) materials have received an extensive scientific interest during the last decades, due to their ability to directly convert the thermal energy to electricity. This is described by the well-known “Seebeck effect”. TE materials can convert also electricity into cooling through the “Peltier effect”. As such, TE materials and thermoelectric generator (TEG) devices can be utilized for potential applications including (i) thermal energy harvesting, (ii) local cooling and (iii) temperature sensing. The direct conversion of heat into electricity has been one of the most attractive solutions to the severe environmental and energy issues the humanity is coming across. This chapter covers the fundamental working principle of TE materials, the synthetic protocols for inorganic and organic thermoelectric materials, techniques and technologies for the fabrication of thermoelectric generators (otherwise defined as thermoelectric module devices) and a number of applications. Finally, future aspects and outlooks for further advancements at the “material” or “device” level for efficient power generation are remarked.
- Seebeck coefficient
- thermoelectric (TE) nanomaterials
- organic thermoelectrics
- thermoelectric generators (TEGs)
1. Introduction to energy needs and wasted thermal energy
Due to the finite supply of fossil fuels and the human-induced global climate change, an emerging energy crisis has been realized in the twenty-first century giving rise to the exploitation of “green” energy and alternative energy resources [1, 2, 3]. There has been a substantial increase in the consumption of energy resources and especially that of petroleum feedstocks mainly due to (i) the industrial development and (ii) population growth . In industrial environments and our daily life, large amounts of the generated heat energy cannot be effectively used getting inevitably wasted in the environment, e.g. emissions of factory boilers, car exhausts, friction, etc. A major contributor to waste heat is the transport sector, where only the 20% of the fuel’s energy ends up as useful energy. Relatively, aeronautics and automotive are examples of high energy usage with low efficiency, where roughly 75% of the energy produced during combustion is lost in the turbine/exhaust or engine coolant in the form of heat. In relation, more than 60% of the energy produced in the USA is never utilized, as most of it is dissipated in the form of waste heat . Figure 1 shows the average effectively used energy from fossil fuels, while it represents schematically the different sectors that large amounts of waste heat are generated and could be transformed to electrical energy via the deployment of thermoelectric (TE) materials. Thus, a key solution for the huge amounts of wasted thermal energy (>60%) will be energy-harvesting technologies to effectively recycle and partially or fully harvest this inevitably generated and regrettably wasted thermal energy. Besides searching for alternative energy sources, for instance, solar energy, thermal energy, wind energy, hydrogen energy and biomass energy, to replace the conventional fossil fuels, improving the current efficiency of energy use is undoubtedly an expedient and viable solution.
2. Fundamentals of the thermoelectric effect and thermoelectric materials
The thermoelectric effect, otherwise known as “Seebeck effect”, is the direct conversion of a temperature difference between two dissimilar electrical conductors or semiconductors to an electrical voltage. When the sides of TE materials are exposed to different temperatures, then a voltage is created across the two sides of the material. Conversely, when a voltage is applied, a temperature difference can be created, known as the “Peltier effect”. At the atomic scale, when a temperature gradient is applied at the two end sides of a thermocouple, the electrons and holes move faster, and they have a lower density at the hot side, resulting in diffusion of electrons/holes towards the cold side as schematically demonstrated in Figure 2. This movement of carriers (electrons for n-type and holes for p-type materials) is translated into the generation of an electric field across the thermocouple. This is called as the “Seebeck effect”, and the voltage created for a temperature difference, ∆
The “thermoelectric effect” encompasses three distinct effects: (a) the Seebeck effect, (b) the Peltier effect and (c) the Thomson effect. The Seebeck and Peltier effects are different manifestations of the same physical process, while it is often referred to as the Peltier-Seebeck effect. The Thomson effect is an extension of the Peltier-Seebeck model and is credited to Lord Kelvin. Seebeck in 1821 created a circuit made from two dissimilar metals; copper (Cu) and bismuth (Bi), while upon exposure the two end-junctions at different temperatures (hot/cold), he observed that the applied temperature gradient generated a voltage (experimentally observed that a compass magnet was deflected), which is commonly referred to then as the Seebeck effect . Later, in 1834 Peltier observed that when an electric current flows through Cu and Bi wires at room temperature, a temperature difference could be created, and this is known onwards as the Peltier effect widely deployed in the refrigeration processes . The Seebeck effect provides a theoretical basis for the applications of thermoelectric energy converters (energy harvesting), while the Peltier effect for cooling devices (refrigeration). To date, TE materials have been widely used in several high-tech applications such as aerospace, military, medical thermostats, microsensors, wearables, etc.
TE materials obey the thermoelectric or Seebeck effect described by the thermoelectric power (TEP), or thermopower, or Seebeck coefficient (
In recent years, great progress has been made in improving the
Although TE technology possesses many merits and has been known for two centuries, it has only been applied in narrow fields because of its low conversion efficiency (typically less than 6%) . The conversion efficiency strongly depends on the
where is the charge carrier density or concentration, is the mobility of charge carriers and is the charge of unit carrier (electron or hole).
The electrical conductivity can be improved via chemical doping that each dopant atom can have one more valence electron than its host atoms and can therefore facilitate the increase of charge carrier density. Meanwhile, the dopants can reduce the mobility of charge carriers due to the enhanced scattering between dopants and carriers. The ideal density of charge carriers has been reported to be in the range of 1019 to 1021 cm−3 .
Doping improves also the Seebeck coefficient by changing the electron density of states (DOS) . As shown in Eq. (4), the Seebeck coefficient is mainly affected by the charge carrier concentration, as well as the effective mass of the charge carriers (
The thermal conductivity is decreased by phonon scattering (e.g. phonon-boundary scattering, phonon-defect scattering and phonon-phonon scattering). The thermal conductivity is the summation of two components: (i) the electron thermal conductivity () and (ii) the lattice thermal conductivity (), as can be expressed in Eq. (5):
is proportional to the electrical conductivity according to the Wiedemann-Franz law . In semiconductors, usually >90% of thermal conductivity arises from the lattice thermal conductivity (), which is independent of the electrical conductivity. Hence, reducing the lattice thermal conductivity will lead to a pronounced enhancement of the TE performance.
Then, the dimensionless “figure of merit”,
From the above, it could be realized that the Seebeck coefficient, thermal conductivity and electrical conductivity are strongly dependent, and it is therefore very challenging to improve them simultaneously in bulk TE materials. This is mainly the reason that very few researches exist on TE materials from the 1960s to the 1990s, until the article was published in 1993 by Dresselhaus and co-workers showing theoretically that low-dimensional materials can have higher
Figure 3 demonstrates the number of publications on TE materials from 1965 to today, highlighting the slight increase of TE research rate from 1965 to 1993 and the rapid increase from that year to now, due to the flagship stimulating work of Dresselhaus (data collected from Science Direct data library using “thermoelectric” as the keyword). The extreme interest for TE materials during the last decades, mainly during the last decade, has been the driving force for many review articles that have appeared focusing on the different types of TE materials [45, 46, 47, 48, 49, 50, 51] including oxide  and organic based . For example, Sootsman et al. summarized new and old concepts in inorganic TE materials in 2009 . M. S. Dresselhaus and co-workers had reviewed in 2007 new directions for low-dimensional inorganic TE materials . Li et al. highlighted progress in TE materials with high
3. Organic thermoelectrics: polymer and nanocomposite systems
3.1 Conjugated polymer thermoelectric materials
Organic thermoelectric (OTE) materials or “organic thermoelectrics” have attracted an increased scientific interest as an alternative approach to conventional inorganic thermoelectrics. Conducting polymers have been suggested as TE materials for potential large-area thermoelectric applications. This is because OTEs are compatible with inexpensive, large-scale processing methods and often possess unique mechanical flexibility, which makes them geometrically versatile to be integrated in complex three-dimensional (3D)-shaped objects, e.g. wearables, car roofs, etc.
Till now, polyaniline (PANI) has been the most studied conductive polymer due to its high electrical conductivity, good chemical and thermal stability and ease of preparation and processing/casting from solution. Poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS) is the second most used polymer with potential processability from water dispersions that are commercially available, good charge transport properties (both of electronic carriers, as well as ions) resulting in relatively high electrical conductivities. However, PEDOT:PSS exhibits low resistance to humid environments due to its hygroscopic behaviour arising from the PSS phase.
In 2002, the first study appeared in literature reporting on the use of electrically conductive polymers and especially polyaniline films as organic thermoelectric (OTE) materials . OTEs are particularly attractive for low-quality waste heat harvesting such as waste heat at low temperatures. Till then, high
Organic semiconductors have been largely neglected as TE materials, despite their inherent low thermal conductivities (≈0.3 W/mK) and high electrical conductivities (>1000 S/cm) . This is due to the fact that conducting polymers are not stable at high temperatures with their maximum operational temperatures limited in the range of 200–250°C. Hence, the benchmark for polymer-based thermoelectrics is Bi2Te3 alloys that exhibit a
Conjugated polymers and mainly PANI [62, 63, 64] and polythiophenes [65, 66, 67, 68, 69] have been investigated as OTE materials. Figure 4 depicts the molecular structures of representative p- and n-type semiconducting polymers and dopants, associated with the power factor values that have been experimentally determined.
The most used p-type polymeric material investigated till now is the blend of poly(3,4-ethylenedioxythiophene):polystyrenesulfonate which has been utilized in various organic electronic devices, e.g. OPVs, OTFTs, OTEs, OLEDs, etc. PEDOT:PSS is a polyelectrolyte consisting of positively charged PEDOT and negatively charged PSS. Crispin et al. reported power factors of 300 μW m−1 K−2 and
While the p-doping of organic semiconductors can be readily achieved, n-doping is more challenging. Organic electron-deficient semiconductors are associated with the high electron affinities (−3 to −4 eV), making the negatively charged molecules prone to reactions with environmental moisture or oxygen . The charge transfer co-crystal salt of tetrathiafulvalene (TTF) and tetracyanoquinodimethane (TCNQ) is probably the most studied charge transfer salt showing promising n-type thermoelectric properties. Electrical conductivities of 500 S/cm and power factors of up to 40 μW m−1 K−2 have been reported. However, several drawbacks significantly limit the applicability of charge transfer crystals as TE materials, e.g. modulating the carrier densities is difficult since the stoichiometry of the co-crystals must be accurately respected and the physical properties of the co-crystals are not isotropic. Alternative n-type conductors for TE applications have mainly focused on the perylenediimide- and naphtalenediimide-containing organic semiconductors. Segalman et al. synthesized a series of perylenediimide (PDI)-based molecular semiconductors functionalized with tertiary amine-containing side chains . Upon thermal annealing, the functionalized PDI moieties self-dope via a dehydration reaction of the tethered tertiary ammonium hydroxide. By carefully designing the side chains, the self-doped PDI moieties achieve conductivities of 0.5 S/cm and power factors of 1.4 μW m−1 K−2. Chabinyc et al. extrinsically doped the high-performing n-type polymer poly(N,N′-bis(2-octyldodecyl)-1,4,5,8-napthalenedicarboximide-2,6-diyl]-alt-5,5′-(2,2′-bithiophene)) (P(NDIOD-T2) with the molecular dopant (4-(1,3-dimethyl-2,3-dihydro-1H-benzoimidazol-2-yl)phenyl) (N-DMBI) . While the conductivity initially increases as a function of dopant loading, a sharp drop in conductivity was observed at higher loadings. The miscibility of the N-DMBI dopant in the polymer phase is limited, which is why at higher dopant loadings, the dopant crystallizes and phase separates from the polymer matrix, thus reducing the doping efficiency. Despite the morphological instabilities, Seebeck coefficients of −850 μV/K have been achieved with power factors of 0.6 μW m−1 K−2. In a recent report, Pei et al. showed that BDOPV-based FBDPPV polymers have reached a record power factor of 28 μW m−1 K−2 . Huang et al. reported that thiophene-diketopyrrolopyrrole-based quinoidal (TDPPQ) can exhibit a high power factor of 113 μW m−1 K−2, when the material is interfacially doped by the bismuth. The performance is the best value for all reported n-type small molecules .
3.2 Nanocomposite polymer thermoelectric materials
Nanocomposite polymer thermoelectrics using a conducting and nonconducting matrix and organic (e.g. CNTs, graphene oxide, fullerenes, etc.) or inorganic nanoinclusions (e.g. Bi2Te3, PbTe, Te nanowires, etc.) have been also extensively studied.
PEDOT:PSS (CLEVIOS PH1000) mixed with Bi2Te3 particles have reached power factors (
CNTs have been introduced also via solution and melt-mixing methods in engineering nonconductive thermoplastic polymer matrices resulting into nanocomposites with thermal energy-harvesting property [82, 83, 84, 85, 86]. Polymer nanocomposites are attractive organic materials due to their ease of production, relatively low cost, flexibility and high specific properties [30, 31, 32, 33, 87, 88]. SWCNT polycarbonates (PC)/SWCNT nanocomposites prepared by solvent mixing showed that by increasing the SWCNT content (up to 30 wt.%), the electrical conductivity increases to approximately 1000 S/m, and the Seebeck coefficient reaches 60 μV/K with only a slight dependence on the SWCNT content. CNT composites with polymers having electron-rich functional groups, like PVA and polyethyleneimine (PEI), have been found to act as n-doping to the incorporated SWCNTs and resulted in coefficients up to −21.5 μV/K. Antar et al. reported on melt-mixed composites of polylactide (PLA) with multi-walled carbon nanotubes (MWCNTs) and expanded graphite with high filling levels (up to 30 wt.%) resulting in electrical conductivities of ∼4000 S/m . The Seebeck coefficient reached a maximum of 17 μV/K for the composites with expanded graphite and ∼9 μV/K for MWCNT ones. Research from our group using a series of melt-mixed polycarbonate-MWCNT nanocomposites has shown that an increasing filler content results in an increase of the power factor due to the increase of the electrical conductivity [36, 90, 91]. The TE properties of melt-mixed conductive nanocomposites of polypropylene (PP) filled with single-walled carbon nanotubes (2 wt.%) and copper oxide (5 wt.%) showed that by adding polyethylene glycol (PEG) during melt mixing p-type composites switched into n-type with Seebeck coefficient up to +45 μV/K and −56 μV/K, respectively .
Hierarchical CNT-coated fibrous reinforcement structures have been reported also as TE reinforcements upon their incorporation in polymer matrices for potential large-scale thermal energy harvesting by structural composites, e.g. in aerospace and automotive [34, 42]. Most of the polymeric matrices studied so far are based on aliphatic or semi-aromatic backbones. This severely limits their applicability as engineering materials capable of operating in high-temperature environments.
High-performance engineering polymers such as all-aromatic polyimides and poly(ether-imide)s (PEIs) are capable of withstanding high temperatures (>200°C) and exhibit glass-transition temperatures (Tg) above 200°C with superlative mechanical properties. Recently, Tzounis et al.  demonstrated the first synthesis of all-aromatic PEI-SWCNT nanocomposite films as thermoelectrics. Semicrystalline nanocomposites of PEI/SWCNT (10 vol.%) reached a maximum power factor of ∼1.8 ?W m−1 K−2.
In a polymer (insulating or conjugated) matrix, nanoinclusions have the ability to allow electron (n-doping) or hole (p-doping) transport by a plausible tunneling or hopping mechanism, while at the same time, phonon scattering occurs at the nanoparticle-polymer-nanoparticle interfaces preventing their effective transmission and resulting in low thermal conductivities. Therefore, nanocomposites are considered as promising TE materials for thermoelectric power generation (used for the fabrication of TEGs), and a continuous demand remains for the increase of their electrical conductivity, Seebeck coefficient and power factor values compared to existing reported values.
Figure 5a shows the mechanism that governs the TE mechanism of a polymer nanocomposite, and Figure 5b depicts a representative transmission electron microscopy (TEM) image of a polymer/CNT TE nanocomposite showing the dispersed 1D nanoparticulates within the polymer matrix (from the author’s personal microscopy investigation result data).
Besides, carbon nanomaterials as thin films and thick self-standing films (buckypapers) have been reported also as thermoelectrics. CNTs, for instance, are well-known for their semiconductor electronic properties and have shown thus promising TE performance. Their TE efficiency has been found to be enhanced by the level of doping [92, 93], as well as the dopant nature [34, 36, 39, 90, 94, 95, 96, 97]. Doping of the SWCNTs by using, e.g. polyethyleneimine or hexafluoroacetone [98, 99], resulted in Seebeck coefficients up to −50 μV/K. Hewitt et al. reported Seebeck coefficients of CNT buckypapers between 11 and 19 μV/K and also discussed the dependence of the Seebeck coefficient on the CNT acidic treatment protocol . Recently, Dörling et al. demonstrated that nitrogen-doping of the CNT graphitic lattice results in n-type TE behaviour .
Table 1 summarizes the electrical conductivity, Seebeck coefficient, thermal conductivity, power factor and
|Polyacetylene||—||Casting||4.990–11.560||11.4–28.4||—||0.7||0.0047–0.38 (300 K)|||
|Polypyrrole||—||Casting||100||12||—||0.1–0.2||0.002 (300 K)|||
|Polypyrrole||rGO (67 wt.%)||In situ chemical polymerization||41.6||26.9||3.01 (300 K)||—||—|||
|Polyaniline (PANI)||—||Casting||7.000||7||—||0.1–0.2||0.051 (300 K)|||
|Polyaniline (PANI)||GNs (30 wt.%), HCl||In situ chemical polymerization||38||26||2.6 (453 K)||0.6||1.95 × 10−3 (453 K)|||
|Polyaniline (PANI)||Bi2Te3||Solution mixing||60||110||5.1 (350 K)||—||0.18 (350 K) estimated|||
|Polythiophene||—||Casting||100||21||—||0.1–0.2||0.0066 (300 K)|||
|Poly(para-phenylene)||—||Casting||10−5||12||—||0.1–0.2||2.1 × 10−10 (300 K)|||
|Poly(p-phenylene vinylene)||—||Casting||10−5||7||—||0,1–0,2||7,2 × 10−11 (300 K)|||
|Poly(carbazolenevinylene)||—||Casting||5 × 10−3||230||—||0.1–0.2||8 × 10−5 (300 K)|||
|PEDOT:PSS||—||Casting||55||13||—||0.1–0.2||0.0014 (300 K)|||
|PEDOT:PSS||—||Casting||900||75||—||0.24||0.42 (300 K)|||
|PEDOT:PSS||rGO (21 wt.%)||Mixing||715.03||22.9||32.4 (300 K)||∼0.2||0.067 (300 K)|||
|PEDOT:PSS||Graphene (2 wt.%)||Solution spin casting||32.13||58.77||11.09 (300 K)||0.14||0.021 (300 K)|||
|In situ chemical polymerization||50.8 ± 5.9||31.8 ± 2.3||5.2 ± 0.9 (300 K)||—||—|||
|PEDOT:PSS||SWCNT (DMSO)||Film casting||∼4000 (95 wt.%)||14–26||∼140 (85 wt.%)||0.4–0.7||0.03 (40 wt.%) (300 K)|||
|PEDOT:PSS||Tos||Film casting||6 × 10−4–300||40–780||—||0.37||0–0.25 (300 K)|||
|PEDOT:PSS||Te||Films||19.3 ± 2.3||163 ± 4||70.9||0.22–0.30||0.10 (300 K)|||
4. Working principle and specific architectures of thermoelectric generators
Thermoelectric generators (TEGs) convert heat into electricity through the Seebeck effect. An applied temperature gradient across the generator will force heat to flow from the hot to the cold side by thermal conduction, while some of this heat is converted to electricity. The possibility of converting a heat flux into an electrical current is realized by a TEG device (schematically illustrated in Figure 6a), while the opposite phenomenon is realised by a thermoelectric cooler (TEC) or Peltier device (Figure 6b). Regarding the Seebeck effect, when the junctions at the top are heated and those at the bottom are cooled, a temperature difference will occur. The electron/hole pairs are created at the hot end by absorbing heat and then recombined and liberated heat at the cold end. Driven by the mobility of hole/electron, the Seebeck voltage generates between the two ends, resulting in a current flow. As for the process of TE cooling or “Peltier effect”, when a voltage is applied across a p/n junction, electron/hole pairs are generated in the vicinity of the junction and flow away, leading to the cooling of the junction on one end and the heating on the other end.
For an ideal TE device with constant TE properties, the maximum heat to electrical power conversion efficiency (
The cooling efficiency of a TE cooling device is characterized by the coefficient of performance (
The term [otherwise reported as
If the module is used as a heat pump, the
As an example, for a temperature difference of 20°C, the
Besides, the Peltier effect can be used to create a refrigerator that is compact and has no circulating fluid or moving parts. Such refrigerators are useful in applications where their advantages outweigh the disadvantage of their very low efficiency. The Peltier effect is also used by many thermal cyclers, laboratory devices used to amplify DNA by the polymerase chain reaction (PCR). Finally, thermocouples and thermopiles are devices that use the Seebeck effect to measure the temperature difference between two objects. Thermocouples are often used to measure high temperatures, holding the temperature of one junction constant or measuring it independently (cold junction compensation). Thermopiles use many thermocouples electrically connected in series, for sensitive measurements of very small temperature difference.
5. Application of thermoelectric generators (TEGs) for power generation
A TEG is typically used for energy transduction through the Seebeck effect. TEG devices display a variety of advantages compared to other common energy technologies. TEGs function like heat engines but are less bulky and have no moving parts, no noise and long operating lifetime; however, they are typically more expensive and less efficient.
TEGs have wide applications in military, aerospace, cogeneration, medical thermostat, microsensors, etc. They have been used in power plants for converting waste heat into additional electrical power (a form of energy recycling) and in automobiles as automotive thermoelectric generators (ATGs) for increasing fuel efficiency. Space probes often use radioisotope thermoelectric generators (R-TEGs) with the same mechanism but using radioisotopes to generate the required heat difference. Recent uses include body heat—powered lighting and a smartwatch powered by body heat. As examples of TEG applications in the transport sector, e.g. in the aircraft environment, temperature differences can be found in various locations (i.e. between the interior and exterior during flights, near turbines), while in automotive in structural components (e.g. bonnet, between the interior and exterior of the cabin, chassis, exhaust system, etc.). Recently, flexible thermoelectric generators (f-TEGs) have been developed for human body application to power wearable electronic devices with the highest power of 2.28 μW/cm2 .
6. Recent trends and challenges
6.1 Market of TEGs and recent technologies in TE materials and devices
TEGs for energy harvesting to enable (i) self-powered wireless sensors and (ii) wearable devices have received an exponential growth the last decade. Namely, the annual market for sub-watt TEGs shown in Figure 7 is expected to grow at a compound annual growth rate of more than 110% over the period 2014 to 2020 [
TEGs are moving into second- and third-generation technologies which are opening up new opportunities, according to Infinergia. Products using sub-watt thermal energy harvesting are being commercialized in several applications across two main segments: (a) infrastructure and buildings and (b) industrial and professional.
The most recent established technology on TE materials and TEGs is related to organic thermoelectrics and organic TEGs (OTEGs). OTEGs can be deposited by vacuum technologies or facile and scalable solution deposition techniques on rigid or flexible substrates (e.g. flexible glass, PET, PEN, etc.). Organic semiconductor materials have advantages of low-cost, lightweight, mechanical flexibility and low-temperature solution processability over large areas, enabling the development of personal, portable and flexible thermal modules. Polymer-based (conducting and nonconducting), nanocarbon-based (CNTs, graphene, fullerenes, etc.) and nanocomposite systems have been reported as TE materials, and in many cases, TEG prototypes have been fabricated to demonstrate their potential for power generation. Critical challenges of organic TE materials include lifetime stability in operation and the relatively low temperatures that can withstand as TE materials. However, the continuous increase of OTEG power output together with a major recent trend of combining TE and photovoltaic devices to maximize the electric energy output  comprises a viable avenue for the future market of organic TE materials and OTEGs.
Figure 8 demonstrates a fully printed SWCNT f-TEG (or OTEG) fabricated onto a flexible Kapton polymeric film substrate. Kapton polyimide-based polymer is a high-temperature engineering thermoplastic that exhibits a thermal stability of >500°C . The f-TEG upon being exposed to a temperature gradient of ∼110 K creates a thermoelectric voltage output of 41.1 mV. The TEG device demonstrated has been recently fabricated by the sole author of the current book chapter (Dr. Lazaros Tzounis), while more experimental details will be included in scientific publication which is under preparation.
f-TEGs have been reported also based on conventional inorganic low bandgap semiconductor nanomaterials (Bi2Te3, PbTe, Ag2Te3, etc.) that in the form of colloidal nanocrystal inks (or pastes) can be printed on various flexible substrates enabling highly efficient TEGs. Printing techniques that have been utilized range from slot-die printing , inkjet printing, screen printing  to aerosol jet printing . Namely, screen printing technique has been deployed by Varghese et al.  to fabricate an f-TEG with high figure of merit onto flexible polyimide substrates. First, bismuth telluride-based nanocrystals have been synthesized using a microwave-stimulated wet chemical method and formulated further as inks. N-type-printed films demonstrated a peak
Figure 9 demonstrates another potential application of printed f-TEGs by their application underneath flexible photovoltaics (e.g. organic and/or perovskite photovoltaics) in order to increase the total overall efficiency of the hybrid PV-TEG resulting devices. In that case, PVs upon operation and due to light absorbance increase dramatically their temperature at the back contact with the temperature values rising possibly up to 100–120°C. Therefore, the TEG can utilize this temperature increase as a heat sink and can drive through its other surface-side (cold side) carriers generating Seebeck voltage.
6.2 Challenges in potential TEG application
In order to realize an f-TEG (and any kind of TEG technology) that can power practical devices or for energy harvesting, at least 20 mV should be generated. This value arises from the fact that the voltage output should be generally enhanced via a voltage step-up converter for practical applications (powering of an LED, storage of the harvested energy in a capacitor, etc.). Currently, commercial step-up converters, which are highly integrated DC/DC converters and have no additional power needed, e.g. the LTC3108 (Linear Tech.), operate at inputs of at least 20 mV to give an output voltage of 2.2 V or even higher. Utilizing the LTC3108, Wei et al.  powered a light-emitting diode (LED) via a polymer-based f-TEG containing 300 pieces of parallel connected thermocouples (10 in parallel, 30 in series) generating a power output of ∼50 μW with an open circuit voltage higher than 40 mV.
Utilizing TEGs with a voltage output of 20–50 mV, with or without a step-up converter driving the DC voltage produced in a capacitor, could enable the powering of low-consumption electronic devices integrated in buildings, e.g. ultra-low-power microcontrollers, wireless sensor networks, etc. . When the TEG produces voltage outputs greater than 100 mV, more sophisticated devices in applications including smart homes and the Internet of things, to name a few, could be powered .
7. Future perspectives
There is no doubt that sheet-to-sheet (S2S) printing additive manufacturing technology on planar rigid or flexible substrates will be the most promising technology for TEG fabrication in the future. Printing technology for TEGs is the most rational choice for the fast preparation of thermoelectric films that can be in principle applied, e.g. with ease to hot tubes, whereby one can extract energy from waste heat. The printing techniques can be easily transferred to a high-yield and high-throughput R2R process for scalable and large-scale production of TEGs on flexible substrates.
It is clear that the carrier substrate, which is required for the S2S or R2R processing, leads to a thermal gradient loss as a significant part of the volume is occupied by the carrier. This should be counteracted by employing thinner carrier substrates. A significant improvement should be also considered regarding the maximum possible area usage of the carrier substrate (known also as filling factor—FF).
Related to organic thermoelectric materials and OTEGs, significant improvements by three to four orders of magnitude are required in terms of
In an attempt to improve the overall energy conversion efficiency, TE devices could be combined with other devices such as solar cells. Many TE materials can be also used in solar cells, such as Si and metal chalcogenides. The wide application of clean solar energy would significantly reduce fossil fuel consumption, our CO2 footprint, and environmental deterioration, so the use of multiple energy conversion devices to yield maximal output would be an important direction in this area.
It could be envisaged that TEG technology could contribute to (i) the protection of the environment due to the reduction of conventional fuel usage; (ii) strengthen the interfaces between the energy and transport, transmission, and distribution systems; and (iii) promote synergies with the energy/ICT sectors.
8. Summary and conclusions
In this chapter, recent advances in both inorganic and organic TE materials from experimental and theoretical perspectives have been summarized. Detailed
The inorganic TE nanomaterials show high performance; however, the following issues have to be solved: (1) large-scale preparation of size, shape and composition; (2) poor stability of nanostructures, as they can be destroyed during compression at high temperature and/or high pressure into pellets; (3) 1D nanowires and 2D nanosheets are limited for large-scale fabrication of TE devices without destroying their nanostructure; and (4) ordered nanostructures are desired, however, not easily achieved in bulk thermoelectrics. Most inorganic TE materials also have issues of high cost or environmental unfriendliness and cannot be processed in large-scale surfaces for TEG fabrication and large-scale thermal energy harvesting (e.g. geothermal energy harvesting, heat exchangers in industrial pipe systems, aeronautics fuselage, etc.).
A great effort has been given in order to highlight the unique potential of organic materials as thermoelectrics and fabricate accordingly OTEG devices. Relatively, carbon materials such as graphene and carbon nanotubes may be promising candidates for further development of lightweight and low-cost polymer composites for TE applications. The generation of thermoelectricity using organic-based structural, engineering polymeric materials (elastomers, thermoplastics, thermosets) that are routinely exposed to high temperatures can represent a breakthrough in high-performance multifunctional material development.
L.T. gratefully acknowledges the Bodossaki Foundation for financial support.