Abstract
This chapter gives possible valorization of a well-crystallized Tunisian nacrite as an interesting clay mineral belonging to the kaolin group: The first part of the chapter aims to produce a new synthetic material labeled ‘‘metanacrite”. Metanacrite is a supplementary cementitious material originated by heating a raw Tunisian nacrite at 823 K. The structure of the amorphous synthetic product was corroborated by X-ray diffraction (XRD) and infrared spectroscopy (IR). The decomposition of the silicate framework was confirmed by transmission electron microscope (TEM). The obtained metanacrite was also examined by electrochemical impedance spectroscopy (EIS). Accordingly, a semiconductor behavior of the novel synthetic material is evidenced. The second part of this chapter deals with the intercalation of lithium chloride salt between the planar layers of this Tunisian nacrite. The intercalation leads to a stable hybrid material that after calcination under inert atmosphere at 723–873 K induces an amorphous hybrid. The structural identification of the obtained nacrite–LiCl hybrid was determined by means of XRD, IR, TGA, and EIS. Finally, the resulting amorphous hybrid shows a superionic behavior with high ionic conductivity up to 10–2 S.m–1, good electrochemical stability, and can be used as an innovative solid electrolyte in lithium batteries and other electrochemical devices.
Keywords
- Nacrite
- Clay Mineral
- Metanacrite
- Hybrid
- Lithium-Ion Battery
1. Introduction
Clay minerals are abundant in soil and important to a wide variety of disciplines such as environmental chemistry, astrophysics, geology, and the ceramics industry [1]. One of the most used clay minerals is
Consequently, wide applications based on virgin as well as treated (heat treatment, functionalization, etc.) kaolinite were developed:
Clay minerals in soil play an important role in the environment by acting as a natural scavenger of pollutants from water through adsorption mechanism [9]. For example, China clay can confiscate cadmium from hazardous waste [10]. Use of kaolinite for the removal of copper, nickel, cobalt, and manganese is also studied [11].
Conversion of kaolin to metakaolin by firing above the dehydroxylation temperature activates the clay and improves its properties [12]. The heating process drives off water from the mineral (Al2O3⋅2SiO2⋅2H2O), the main constituent of kaolin clay, and collapses the material structure, resulting in an amorphous aluminosilicate (Al2O3⋅2SiO2), metakaolin. Metakaolin (MK) had 99.9% particles <16 µm with a mean particle size of about 3 µm (www.metakaolin.com). Therefore, there is an ongoing interest to apply metakaolin in the construction industry as a raw material for the production of white cement clinker and as an artificial pozzolanic additive for concrete to produce blended cement [4]. The use of by-products like metakaolin in cement and concrete has gained significant importance because of the requirements of environmental protection and sustainable construction in the future [13].
The ability to modify clay minerals by insertion of inorganic and/or organic guest species into the interlamellar region opens up a range of potential uses for these materials. The resultant hybrid materials combine the features of the clay and the guest species. These complexes have the potential to be used as adsorbents, as catalyst support, and in chromatographic columns and ion exchangers [14].
In this regard, Tunisian nacrite has been employed as a natural clay mineral in the development of new materials with high functionalities and unique properties. Therefore, the first part of this study herein describes the structural and electrochemical characteristics of a novel material, commonly named “
2. Tunisian nacrite: Starting clay mineral
Well-crystallized Tunisian nacrite from North Tunisia (Jbel Slata, Kef) was used in this work as a starting clay mineral economically viable and technically efficient [15]. This layered aluminosilicate material contributes large particle size and high chemical stability and has been previously characterized in the work of Ben Haj Amara and co-workers [15–21]. Bailey [22] described nacrite by a 2M stacking mode which crystallized in the monoclinic lattice with a Cc space group. The structural parameters of nacrite are
3. Dehydroxylation of nacrite: Metanacrite
Recently, several studies focused on the physicochemical characteristics of
3.1. Calcination procedure
The sample of about 20 g was heat treated in the “Nabertherm GmbH” laboratory furnace. The optimal calcination parameters, for which complete dehydroxylation of the material was achieved, are temperature of 823 K and heating time of 120 min. The dehydroxylation process may be presented by the following simple equation [29]:
3.2. Structural Properties of Tunisian Metanacrite
3.2.1. X-Ray Diffraction
The experimental X-ray diffraction patterns of both nacrite and metanacrite are reported in Figures 1(a) and 1(b), respectively. Results show a broad characteristic reflection extending from approximately 17 to 39°2
3.2.2. IR Spectroscopy
By comparing the IR spectra of metanacrite and nacrite recorded in Figure 1(c), it is possible to follow the modifications of the stretching and deformation vibrations obtained after heating nacrite above 823 K: they shift from their positions in the spectrum of untreated nacrite, and their shapes change. Indeed,
3.2.3. TEM and EDXS
The morphology, size, and composition of the synthesized sample were characterized via local chemical microanalysis performed using energy dispersive X-ray spectroscopy (EDXS) coupled to the transmission electron microscope (TEM). Figure 2 provides the TEM observations micrographs of Tunisian metanacrite. At first glance, the studied sample exhibits a disordered granular structure with various shapes and sizes. We note the presence of defects, mostly dislocations, which are generated by the distortion around the particle. The contributions of defects, grain size, distribution, and morphology confirm that the amorphous behavior dominates the whole structural composition of metanacrite synthetic material. Such defects seem to be produced during the heating of the starting nacrite clay material and play an important role in the second part of this paper. The larger the number of defects and disorder, the higher the mobility of the free charge carriers, which results in an improvement of the conduction behavior. In order to obtain more detailed information about the microstructure and the chemical composition of metanacrite, we performed
3.3. Electrochemical properties of Tunisian Metanacrite
In order to investigate the role of the microstructure of the resultant amorphous synthetic material in the transport properties, we carried out electrochemical impedance spectroscopy (EIS). The impedance measurements were taken in an open circuit in the frequency range from 10 Hz to 13 MHz, with an applied potential of 50 mV at different temperatures. The metanacrite sample was ground to fine powder and pressed into a pellet. Platinum electrodes were deposited by sputtering on both parallel faces of the pellet to form a symmetrical cell. The cell was then placed inside a programmable oven coupled with a temperature controller [29, 30].
3.3.1. Impedance Analysis
In this section, we will discover the influence of the heat treatment of metanacrite from room temperature to 873 K on the enhancement of the electrical conductivity. Accordingly, the complex impedance plots of metanacrite in the temperature range 298–873 K are displayed in Figure 3.
The Nyquist plots describe the transport properties which are strongly affected by the microstructure. From Figure 3, two domains are identified: the first one is observed at low temperature (298–673 K) describing the insulator behavior and the second one is detected at high temperature (673–873K) for which a significant increase in conductivity is observed. The increase of the electrical conductivity may be attributed to an increase of the disorder degree as well as defects density in the sample [29].
3.3.2. Electrical conductivity
Different models have been proposed to describe and draw the ac conduction model corresponding to metanacrite such as quantum mechanical tunneling (Q.M.T.) [31,32], non-overlapping small-polaron tunneling (N.S.P.T), overlapping large-polaron tunneling (O.L.P.T.), and the correlated barrier hopping (C.B.H.) [31–36]. All these models were deemed to be in disagreement with our results. Therefore, the experimental data will be discussed in the frame of the C.B.H. model. Thus, the conduction occurs via the hopping carriers over a potential barrier between two different valence states. The ac conductivity and frequency exponent expressions due to the C.B.H. model are given by the following equations:
where
Equation (2) predicts that
Concerning the ac conductivity of metanacrite, it is found to obey the universal Arrhenius power law [39]:
where
The ac conductivity increases as a function of frequency at a fixed temperature (773 K) from 3.40⋅10−6 S⋅m−1 at
The conductivity is thermally activated; therefore, the electrical conduction follows a process in which the electron or hole hops from one localized site to another. The electron resides at one site; when it is thermally activated, it migrates to another site. Moreover, we demonstrated in the first part of this chapter that the defects constitute the active sites in the conduction process. Therefore, the electron or hole tends to associate with local defects, so the activation energy for charge transport may also include the energy of freeing the hole from its position next to the defect [40]. Otherwise, the electronic conduction takes place by hopping between two charge-defect states over the barrier separating them.
As mentioned above, the ac conductivity increases with increasing both temperature and frequency. Simultaneously, the dc conductivity increases with increasing temperature (Figure 5). Indeed, the dc conductivity (
where
From these results, we deduce a correlation between the electrochemical impedance spectroscopy and the structural properties of amorphous Tunisian metanacrite synthetic material.
4. Functionalization of Nacrite: Nacrite–LiCl Nanohybrid
Intercalation of kaolin nanoclay minerals with inorganic and organic compounds has wide potential for scientific and industrial applications [41]. Indeed, intercalation is eventually accompanied by substantial modifications of the kaolin surface due to the expansion of the interlamellar space [42,43]. The resulting hybrid materials have attracted much interest from researchers, since they frequently show unexpected and remarkable improvements in the rheological, mechanical, thermal, optical, and electrical properties compared to the unmodified aluminosilicate clay mineral.
However, due to the hydrogen-bonding between the layers of kaolinite, only a limited number of small and highly polar organic compounds such as dimethyl-sulfoxide, deuterated dimethyl-sulfoxide [44], formamide [45], N-methylformamide (NMF), dimethylformamide, acetamide, pyridine N-oxide, potassium acetate, and methanol can directly be intercalated [46, 47]. Thus, these kaolinite intercalation compounds were used as precursors, because intercalation reactions of kaolinite have been extended by a guest displacement method in which a new guest can be intercalated by displacing previously intercalated species [48]. Additionally, three intercalation modes of alkali halides into the kaolin subgroup can be distinguished [49]: Mode A includes those species that are directly intercalated [50, 51]. Mode B includes those species which can enter the interlayer space by means of an “entraining agent” such as hydrazine or ammonium acetates [52]. Mode C includes those species which can only be intercalated into the interlayer space by the displacement of a previously intercalated compound such as dimethylsulfoxide “DMSO” [52].
In the case of Tunisian nacrite-polytype, the intercalation process of several inorganic salts and dipolar organic molecules are well documented and numerous publications are available [16, 21, 49, 53, 54]. In this study, we focus eventually on the intercalation of LiCl alkali halide in the interlayer space of nacrite. Mode B has been adopted, firstly, due to hydrogen bonds between the oxygen atoms on the surface of the tetrahedral sheet of one layer and adjacent hydroxyl groups on the surface of the octahedral sheet of the next layer [55]. Secondly, this process ensures the fast intercalation of the alkali halide without destruction of the kaolinite framework and complications of the kaolinite/alkali halide interactions compared to Mode A. Finally, the protocol of synthesis followed in Mode B is much easier in comparison to that in Mode C. For these reasons, potassium acetate “KAc” was selected as a precursor for the expansion of nacrite [15, 49, 52]. The resulting KAc complex is characterized by a basal distance equal to 1.4 nm; it is then washed with water and air dried leading to a stable hydrate (0.84 nm), which constituted the starting material for the next step of the synthesis of the new hybrid material [15, 17, 20, 49].
4.1. The Intercalation Process of Lithium Chloride Alkali Halide in the Interlamellar Space of Nacrite
The inorganic salt employed during the course of this work was imposed by the literature data [52, 56], since the intercalation of lithium chloride alkali halide into kaolinite, in the previous cases, has failed due to the hygroscopic properties of the salt–clay mixture [57]. Thus, this research has been the first to intercalate LiCl in the interlamellar space of nacrite. Experiments based on the use of water as a solvent induces an unaccomplished intercalation of Li+ cations. For this reason, different organic solvents (acetone, methanol, ethanol, glycerol, and ethylene glycol) were tried until an intercalation of 0.82 g of LiCl was reached in the presence of 20 ml of acetone at room temperature [49]. Indeed, acetone is considered as the best solvent for nacrite intercalation after 3 days of mechanical shaking under a magnetic stirrer. The final hybrid product was obtained and labeled: nacrite–LiCl [49].
4.2. Structural Characterization of Nacrite–LiCl Nanohybrid Material
The intercalation process is characterized via X-ray diffraction analysis, thermogravimetric analysis, infrared spectroscopy, and electrochemical impedance spectroscopy. In the following sections, the structural properties of nacrite–LiCl hybrid will be detailed starting with X-ray diffraction analysis.
4.2.1. X-ray Measurements
4.2.1.1. Qualitative XRD Analysis
By examining the
However, the high
where
4.2.1.2. Quantitative XRD Analysis
Simulations of the
However, the tiny atomic scattering factor of Li+(2) prevents the location of this cation with good preciseness in the interlamellar space of nacrite. So, we dressed a series of models with different positions of Li+ cation [49]. It was therefore interesting to handle the unweighted R
where,
The best model belongs to the smallest R
To summarize, the intercalated species stand vertically in the interlayer space of nacrite, where the cations are located close to the ditrigonal holes of the tetrahedral layers and the anions are located close to the inner-surface hydroxyls of the octahedral layer of the subsequent sheet [49]. Moreover, the quantitative study of the nacrite–LiCl hybrid clearly showed an interstratified stacking characterized by a segregation tendency consisting of a total demixion of two types of layers: Layer A related to a minor fraction (14%) of the unexpanded 0.72 nm clay and Layer B attributed to a major fraction (86%) of the intercalated nacrite {
4.3. IR Spectroscopy
By comparing the spectrum of nacrite intercalated with lithium chloride to the spectrum of the untreated nacrite, it is possible to follow the modification of the stretching and deformation vibrations: they shift from their positions and their shapes change. These effects are a consequence of several factors, such as the intercalated entities, the degree of intercalation, and the degree of hydration [60].
These modifications are manifested in the recorded spectrum of the nacrite–LiCl hybrid [49].
Finally, IR spectroscopy proved that the intercalating species overcome the strong interactions between the nacrite-like layers and form hydrogen bonds with components of the TO layer [49]:
The Cl– halide anion interacts with the inner surface hydroxyls through hydrogen-bonding;
The intercalated water molecule only interacts with the Cl– and Li+ ions;
The Li+ alkali cation, located near the basal oxygens of the nacrite layer, interacts electrostatically with the negatively charged oxygens of the inner-surface oxygen.
These results are in concordance with those suggested by [50, 51, 60–62].
4.4. Thermal Analysis: Decomposition Process of the Nacrite–LiCl Nanohybrid During Heat Treatment
Thermogravimetric analysis of the nacrite–LiCl hybrid reveals that the sample gradually loses weight from room temperature to 800˚C (Scheme 1) [49]:
The first remarkable weight loss was observed between 298 and 423 K and is mostly attributed to the drying process by which the water molecules that are confined to the clay mineral pores are released.
The second weight loss (3.62%) occurred between 673 and 773 K and belongs to the removal of the intercalated water molecule. This temperature range is also characterized by the beginning of the dehydroxylation of the hybrid at around 723 K. The chemical decomposition reaction of the hybrid per half unit cell can be expressed as follows:
The product formed at the commencement of the dehydroxylation of the hybrid is called “metanacrite–LiCl hybrid”: { Si2Al2O7.(1-α)LiCl }, (
The third weight loss was centered on 873 K (9.23%) and was due to the removal of two structural water {2(1-α) H2O + 2α H2O} = {2 H2O} during the calcination process. This step was ultimately accompanied by the evolution of the hydrogen halide which results from the following thermal hydrolysis [63, 64]:
On the clay surface, a liberated water molecule associates with Cl– to form volatile HCl. The volatilization of HCl is responsible for a great amount of thermal mass loss of the examined hybrid. This phenomenon causes the trapping of the alkali metal oxide Li2O within the metanacrite matrix. The amorphous hybrid phase formed during this step has the following chemical formula: {Si2Al2O7.
Scheme 1.
Schematic representation of the thermal transformations of heat-treated nacrite–LiCl hybrid from room temperature to 873K [30].
4.5. Electrochemical Characterization of Nacrite–LiCl Nanohybrid Material
Over the past three decades, much attention has been paid to solid electrolytes instead of liquid electrolytes because of their potential use in the electrochemical power sources (batteries, lithium ion cells, lithium batteries, fuel cells, electrochemical sensors, etc.) [65]. The advantages of solid electrolytes include longer life, high energy density, and no possibility of leak, etc. They are suitable in compact power batteries used in pace-makers, mobile telephones, and laptops [66]. In order to improve the bulk properties of solid electrolytes, a good number of researchers are interested in the synthesis and characterization of lithium-ion conductors based on different classes of materials such as ceramics, polymers, glasses, and so on [65, 30]. They are motivated by the small ionic radius of Li+ cation, its low weight, ease of motion, and its appliance in high energy density batteries [67–71]. Therefore, we are proposing to innovate a new class of conductors based on nacrite-polytype clay [30].
4.5.1. Impedance Analysis
With the (
4.5.2. Electrical Conductivity
The
According to these experimental results, we deduce that the disordered hybrid bears easier motion than the ordered one [30]. We conclude that contribution of disorder and defects in the hybrid framework are responsible for the motion of charge carriers; this result is in agreement with the previous publication of Kumar and Yashonath [66, 30].
Furthermore, Li+ is known as an excellent current carrying ion in superionic solids motivated by its small ionic radius of 0.076 nm, lower weight, and ease of motion [66], but Cl− anion appears to be rather less mobile than the cation due to its great ionic radius equal to 0.181 nm [66].
To conclude, Li+ is the common current carrier via hopping from one site to the next for both “metanacrite–LiCl hybrid” and “metanacrite–Li2O hybrid”. Since the “metanacrite–Li2O hybrid” phase is more amorphous than the “metanacrite–LiCl hybrid” phase, therefore it produces greater ionic conductivity. This shows that the conductivity was preferably affected by the amorphicity of the metanacrite framework through which mobile lithium ions may migrate.
5. Concluding Remarks
The structural and electrical properties of metanacrite synthesized from Tunisian nacrite were investigated in the first part of this work. The amorphous character of metanacrite was identified using XRD, IR, TEM, and EDXS analysis. Results of the electrochemical impedance spectroscopy show that the amorphous sample behaves like a semiconductor material. The present work gives possible valorization of Tunisian metanacrite as an interesting precursor to produce a new class of cementitious materials [29]. In the second part, structural experiments have been conducted in order to characterize the salt intercalation process between the nacrite layers. The stable intercalated material has been characterized by XRD, TG, and IR analyses. The XRD pattern showed basal spacing at 1.143± 0.002 nm with integral series of 00
Finally, Tunisian nacrite is a candidate for the production of metanacrite as a supplementary cementitious material and as a host material of nanohybrid owing to its high crystallinity and unique structure. Further studies are in progress to point out the use of nacrite to synthesize other materials for a wide range of applications.
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