Chapters authored
Hydrophobicity — A Green Technique for Enhancing Corrosion Resistance of Alloys
The corrosion phenomenon is as old as the age of the planet. The cost of corrosion has risen alarmingly with industrial progress and it is estimated to be around 300 billion dollars or 3 to 4.5% of the GNP of developed nations. Thousands of alloys have been developed to control corrosion, which is a major consideration in the development of new ferrous and non-ferrous alloys. Several corrosion control techniques such as inhibitor treatment, coatings, cathodic protection, alloying additions, and designing for corrosion protection have been developed to combat corrosion. Despite their merits, techniques such as inhibition treatment and coatings are limited by their adverse effect on the environment because of their volatile organic components. Due to an increasingly alarming carbon footprint, there is a growing global concern to keep the environment clean. Hence, a great need exists to replace the current control methods by eco-friendly methods. The potential of the green technology of hydrophobicity has therefore been exploited to control corrosion by fabricating hydrophobic surfaces on alloys and these surfaces have shown highly promising results. This technology offers a novel method to control corrosion of metals, alloys, polymers and composites.
Part of the book: New Trends in Alloy Development, Characterization and Application
Mechanism of Corrosion and Erosion Resistance of Plasma‐ Sprayed Nanostructured Coatings
There has been a dramatic increase in recent years in a demand for tough, wear‐resistant, abrasion, erosion, and corrosion‐resistant coatings for petroleum, chemical, aerospace industry, and processes encountering harsh environments such as paper and pulp equipment (the ball valve for high‐pressure leaching). Whereas sufficient information on mechanical properties, such as abrasion, wear, and fatigue, has been gathered over the years, work on the resistance of these coatings to erosion and corrosion is seriously lacking. In the work reported, it has been shown that nanostructured TiO2 coatings offer superior physical and mechanical properties compared to conventional TiO2 coatings. Three different types of plasma‐sprayed titanium dioxide coated samples on mild steel substrate were employed for investigation. The feedstocks used were Sulzer Metco nanopowders designated as AE 9340, AE 9342, and AE 9309. Powder 9340 was a precursor. The corrosion resistance of nanostructured TiO2 coating was dictated largely by surface structure and morphology. The distribution and geometry of splat lamellae, contents of unmelted nanoparticles, and magnitude of porosity are the important factors that affect corrosion resistance. TiO2 showed excellent resistance to corrosion in 3% NaCl. The maximum corrosion rate was observed to be 4 mils per year as shown by polarization potential and weight loss studies. The erosion‐corrosion resistance of the plasma‐sprayed nanostructured titanium dioxide coatings depends largely upon the characteristics of feed powder and its reconstitution. Dense, uniform, and evenly dispersed nanostructured constituents provide a high coating integrity, which offers high resistance to erosion‐corrosion. A mechanism of erosion‐corrosion is explained in the chapter with a schematic diagram. The findings show that the nanostructured TiO2 coatings offer superior resistance to corrosion, erosion, and environmental degradation.
Part of the book: High Temperature Corrosion