Apparent density, swelling ratio, and their effect on geometric dimensions before swelling (Bs) and after swelling (As) and mechanical strength properties obtained for fibrous networks obtained from peripheral, middle, and central sections of
Abstract
Lignocellulosic fibers from Opuntia biomass, family Cactaceae, were mainly studied for their sustainability and cellulose content richness. This chapter highlights the current exploitation of Opuntia (Cactaceae) as potential feedstock for value-added applications such as reinforcement in composites and paper manufacturing. Cellulosic fibrous network fractions were isolated from different plant parts, and their fundamental properties, chemical and structural compositions, were analyzed, and the obtained results were discussed. The obtained fibrous networks were incorporated into two thermoplastic polymers; their enhancement properties and biodegradability have been studied. However, different recent methods of cellulose fiber extractions (pulping) and paper manufacturing have been investigated by testing two procedures of delignification: chemical and semi-chemical pulping process; these operations were followed by fibrous suspension characterizations and paper productions. The obtained results show the suitability of Opuntia (Cactaceae) for the new trend in ecological and green materials.
Keywords
- Opuntia
- fibrous networks
- chemical composition
- composites
- pulping
1. Introduction
The pulp and paper industry, one of the largest and diversified industrial sectors in the world, produced every year more than 400 million tons of paper by different manufacturing methods using wood raw materials [22] and many types of non-wood raw materials such as bagasse (sugarcane fibers), cereal straw, bamboo, reeds, esparto grass, jute, flax, and sisal [23]. For this reason, the selection of suitable non-wood fibers is critical for the yield of fibrous fraction, ease of processing, quality, and cost of the final fiber-based product [24].
The development of fiber-reinforced composite material as an alternative over many conventional materials has been characterized by their eco-friendliness regarding the accumulation of plastic waste in the environment, durability, and its significant enhancement in the structural, mechanical, and tribological properties [27, 28, 29, 30]. The natural fiber-reinforced polymer composites (FRPCs) were used to replace conventional metal/material and synthetic fiber/material in various applications in order to reduce weight and for energy conservation. Different kinds of natural fibers are mainly used for developing natural FRPCs with high specific properties, cost effectiveness, and renewability. Plant fibers include leaf fibers (sisal and abaca), bast fibers (flax, jute, hemp, ramie, and kenaf), grass and reed fibers (rice husk), core fibers (hemp, jute, and kenaf), seed fibers (cotton, kapok, and coir), and all other types, which may include wood and roots [31]. FRPCs are also classified according to their content, i.e., based polymeric material and the filler one. The based polymer, which binds or holds the filler material in structures, is termed as a matrix or a binder material, while the filler material is present in the form of sheets, fragments, particles, bundle, or whiskers of natural fiber [31]. Fibers can be placed unidirectionally or bidirectionally in the specific orientation into the matrix structure, and they take loads from the matrix to the fiber in a very easy and effective way [31]. The arrangement and orientation of fibers define the properties and structural behavior of the composite material [32, 33].

Figure 1.
The flowchart of (i)
2. Raw material characterizations: Opuntia (Cactaceae)
2.1 Fibrous layer extraction and characterizations: morphology, geometric dimensions, and mechanical behaviors
The isolations of fibrous network layers from

Figure 2.
Water-immersion process for fibrous networks layer extraction from the trunk of
Layer sections | Peripheral | Middle | Central | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Apparent density (kg/m3) | 688–740 | 486–500 | 290–320 | |||||||||
Thickness (mm) | 2.3–3.75 | 1.5–2.15 | 0.41–1.26 | |||||||||
Swelling ratio (%) | 180 ± 12 | 135 ± 3 | 115 ± 5 | |||||||||
Width (mm) | 1.7 | 3.2 | 0.64 | 0.9 | 1.3 | 1.25 | 0.5 | 0.64 | 1 | 1.3 | 0.4 | 0.62 |
Pore angle (°) | 54 | 42 | 25 | 20 | 80.3 | 68.3 | 41.1 | 37 | 90.7 | 59 | 41 | 26 |
Pore areas (mm2) | 2.8 | 1. 2 | 1.33 | 0.5 | 5.74 | 2.6 | 0.9 | 0.45 | 18.5 | 8 | 0.5 | 0.3 |
Elastic modulus (GPa) | 2.93 | 2.36 | 2.11 | 1.21 | 1.5 | 0.99 | ||||||
Strength (MPa) | 14.3 | 9.7 | 9.7 | 8.8 | 5.2 | 7.36 | ||||||
Deformation at break (%) | 5.04 | 6.18 | 1.7 | 4 | 1.4 | 2.9 |
Table 1.
Figure 3 shows the microscopic photograph of

Figure 3.
Microscopic views of the surface of fibrous network layers from
The F-N properties towards bulk density, morphological parameters including width, angles of opening pores, and area of pores of both fibers (primary and secondary) before and after swelling test, as well as the mechanical properties are listed in Table 1.
The peripheral section of the trunk regroups the thicker F-N layers than other sections of the
Otherwise, the swelling ratio and uptakes by peripheral layers are higher than the middle and central ones; this could be due to the internal morphological aspect of
The fiber water absorption can affect the geometric dimensions of
The mechanical tensile and flexural behaviors of Cactaceae F-N were summarized in Table 1. It was found that the F-N tensile modulus increased from the central to the peripheral layers. The peripheral sections’ tensile Young’s modulus, uniaxial tensile strength, and deformation at breaks were found to increase compared to those obtained for the middle and central layers [9]. It is noted here that the peripheral layers have a favorably high Young’s modulus compared to those of other cactus fibers [33, 34, 35, 36, 37].
The different flexural behaviors significantly increase from the central fiber layer to those of the peripheral F-N. This increase can be explained by the variation in geometric shape, layer thicknesses, fiber width, pore area distributions, fiber density, and bifurcation of primary fibers. It is worth noting that the flexural properties measured from the peripheral F-N layers are higher than those
2.2 Chemical composition
Mannai et al. [25, 26] are the first ones to have studied the chemical composition of lignocellulosic fibers from
Plant | Ash | K. lig | Holocel | α-cell |
---|---|---|---|---|
5.5 | 4.8 | 64.5 | 53.6 | |
19.6 | 3.6 | — | 21.6 | |
Date palm rachis [40] | 5 | 27.2 | 74.8 | 45 |
Carrot leaves [41] | — | 18.51 | 52.8 | 31.5 |
Rapeseed straw [42] | 3.4 | 16 | 78.9 | 41.6 |
Amaranth [43] | 12 | 13.2 | 58.4 | 32 |
1 | 18.9 | 64.7 | 59 | |
Softwood [45] | — | 25–31 | 65–74 | 40–45 |
Harwood [45] | — | 16–24 | 67–82 | 43–47 |
Alfa [46] | 3.7 | 22.3 | 68.2 | 46.1 |
0.8 | 22.7 | — | 48.2 | |
12 | 29.8 | 61.8 | 40 | |
Vine stem [48] | 3.9 | 28.1 | 65.4 | 35 |
Banana stem [49] | 7.1 | 11.1 | 43.60 | — |
Annual plants [50, 51] | 2–6.2 | 17–26 | 52–70 | 36–46 |
Table 2.
Chemical composition (ash; K. lig, Klason lignin; Holocel, holocellulose; and α-cell, α-cellulose) of
A lower content of Klason lignin was observed in the
A very small fraction of inorganic compound (5.5 wt%) was observed in the trunk compared to the total mineral amount in the cladode,
(%) | Amaranth [43] | Date palm rachis [40] | Banana pseudo stems [49] | ||
---|---|---|---|---|---|
Si | 0.2 | 0.25 | 18.42 | 2.8 | 2.7 |
Ca | 18.33 | 4.17 | 11 | 21.5 | 7.5 |
Mg | 16.54 | 0.035 | 2.90 | 3.53 | 4.3 |
Fe | 399 ppm | — | 0.29 | 240 ppm | — |
Cu | 192 ppm | 0.01 | ˂0.1 | 360 ppm | — |
K | 11.1 | 36.67 | 0.59 | 10.2 | 33.4 |
P | 0.24 | — | 8.11 | 0.7 | 2.2 |
S | 2.51 | — | 0.94 | 1.69 | — |
C | 3.84 | — | 4.1 | 1.5 | — |
Na | 0.6 | — | 1.8 | 6.79 | — |
Table 3.
Ash composition of
3. Potential applications of cellulose fibers from Opuntia (Cactaceae)
3.1 Pulping and paper manufacturing
For papermaking, two main steps are followed in which the raw material is firstly cooked to obtain fibrous mass (pulp), and then the pulp is converted into paper. Mannai et al. [25, 26] were the first to find the preparation of pulp and papers from
The morphological fiber’s dimensions of the obtained fibrous suspensions in terms of their average length (mm) and width (μm) and the percentage of fine elements were examined using a MORFI (LB-01) analyzer developed by Techpap. The obtained results are summarized in Table 4. The fiber length (and width) of the
Pulp and paper properties | Pulping process | |
---|---|---|
Semi-chemical [25] | Chemical [26] | |
Yield (%) | 80.8 | 41.4 |
Fiber length (μm) | 764 | 737 |
Fiber width (μm) | 38 | 45.6 |
Fine elements (%) | 16.3 | 29.3 |
Bases weight (g/m2) | 38.4 | 65.2 |
Thickness (μm) | 149 | 135 |
Bulk (cm3/g) | 2.26 | 2.07 |
Burst index (kPa m2 g−1) | 0.67 | 5.8 |
Tear index (mNm2 g−1) | 19.2 | 12 |
Young’s modulus (GPa) | 1.7 | 1.83 |
Breaking length (km) | 1.9 | 1.57 |
Table 4.
Fiber and handmade paper produced from
The semi-chemical and chemicals pulps obtained from
The given data of physical properties of hand sheet papers, as seen in Table 4, confirms that the studied raw material has potential for use in paper manufacturing using the soft delignification by applying the semi-chemical procedure which can affect the paper properties by increasing the fiber flexibility and strength [22, 25, 54]. Thus, these data suggest that
3.2 Opuntia (Cactaceae) fibrous network (F-N)-reinforced polymer composites: PVOH/F-N and SBR/F-N
The reinforcing potential of F-N obtained from
The previous sections have provided some characters of
Composites | T (°C) | Discussion |
---|---|---|
PVOH/F-N [57] | 30–120 | Evaporation of residual moisture |
120–380 | Degradation of hemicelluloses in lignocellulosic fibers and the elimination of hydroxide groups from PVOH in the form of water molecules | |
380–520 | Decomposition of chain segments of PVOH molecules and lignocellulosic compounds (cellulose and lignin) | |
SBR/F-N [57] | 30–300 | Evaporation of absorbed moisture and residual water in SBR latex |
300–570 | Volatilization of SBR (styrene derivative) and lignocellulosic fibers (cellulose and lignin) |
Table 5.
Thermal characteristics of PVOH and SBR-based composites reinforced with F-N layers of
The biodegradability potential (BP) (soil-burial test) of the matrix and produced composites were obtained by the mass retention technique, following the procedure outlined in literature [60, 61], and the results are given in the previous work [57]. The evolution of BP vs. time for the different materials after soil burial decreases gradually and tends to 93 and 86.6%, respectively, for PVOH/F-N and SBR/F-N [57]. These values are higher than those reported for PVOH/palm kernel shell powder bio-composites (20%) [62] and PVOH/corn starch films (40%) [63]. It should be mentioned that cellulosic fibers from
4. Conclusions
Acknowledgments
The authors would like to express their deep gratitude to Mohamed Naceur Belgacem, Professor and Director of the Grenoble INP-Pagora and Agefpi, for his valuable advice and assistance, as well as to the Tunisian Ministry of Higher Education and Scientific Research for the financial support.
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