The force acting on the typical bubble (unit: N).
Abstract
It is very important to study the bubble dynamics in order to understand the physical process of boiling heat transfer in a narrow channel. Experimental and theoretical studies on bubble dynamics in a narrow rectangular channel are proposed. The cross section of the narrow rectangular channel is 2 mm × 8 mm. A high speed digital camera is applied to capture bubble behaviors from the narrow side and wide side of the narrow rectangular channel. Bubble growth rate, bubble departure diameter, bubble interface parameter and others are obtained according to the observation. A force balance analysis on a growing bubble is proposed to predict the bubble departure diameter and sliding bubble velocity, and the predicted results agree with the experimental data. Thus, the mechanism of bubble departure, slide and lift-off behavior in a narrow rectangular channel can be explained by the analysis of forces.
Keywords
- narrow channel
- bubble dynamics
- force balance
1. Introduction
Thermal hydraulics and safety analysis are important in nuclear reactor design and operation. There have been active investigations on nuclear thermal hydraulics and safety analysis in different core fuel elements. The rod bundles with grid spacers and plate-type fuel elements are frequently encountered at the aspect of developing new type nuclear reactor. The coolant channels of the plate-type fuel element are composed of some typical narrow rectangular channels, and the flow and heat transfer in a narrow rectangular channel is also widely employed in the compact evaporators and heat exchangers. So it is important to perform the thermal hydraulic study of boiling heat transfer in the narrow rectangular channels.
During the last decades, there were a lot of investigations focusing on two-phase flow and boiling heat transfer in narrow rectangular channels in published literatures [1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14]. The results show that two-phase flow and boiling heat transfer in a narrow channel is a very complex physical process. Some researchers think that boiling heat transfer in a narrow channel are different from that in an ordinary sized channel and the boiling heat transfer mechanism in a narrow rectangular channel is not fully understood.
In order to understand the physical process of boiling heat transfer in a narrow channel, and it is important to study the bubble growth, departure and lift-off behavior by using the visualized technology. Over the last half century, a lot of studies of bubble dynamics have been conducted, and this kind of study is significant to understand the boiling heat transfer mechanism. It is the fundamental for understanding and predicting the boiling heat transfer correctly. However, most of these studies have been focused on observation of bubble behaviors in an ordinary sized channel. In our previous work, bubble characteristics in narrow rectangular channel were visually studied, and the results showed that the bubbles departing from the nucleation sites always slid along the heating wall [15]. Some researchers presented the importance of the sliding bubble to enhance heat transfer in nucleate boiling [16, 17, 18, 19, 20], the results showed that turbulence caused by sliding bubbles could be an important mechanism in enhancing heat transfer. The effect of sliding bubbles on boiling heat transfer in a narrow channel will be more important than that in an ordinary sized channel because of the smaller cross section size.
It is known that the analysis of forces acting on a single bubble is a promising approach to sufficiently understand the mechanism of bubble motion. Levy [21] first proposed a model for the prediction of bubble departure diameter based on the balance of forces, including the buoyancy, surface tension force and drag force. Klausner et al. [22] built the models of force balance to predict the bubble departure diameter and lift-off diameter, and there have been active investigations on the analysis of forces balance [14, 23, 24, 25], and these researches implies that bubble interface parameters were required as the input parameters in order to solve this model, including the bubble inclination angle, upstream contact angle, downstream contact angle and bubble contact diameter. It is also important to develop the wall heat flux partitioning model and the interfacial area transport equation for using computational fluid dynamics (CFD) code.
These studies in the above literatures have not provided an adequately detailed understanding of boiling heat transfer in a narrow rectangular channel. The present study showed bubble growth, departure, sliding and lift-off behaviors in a narrow rectangular channel, and the mechanism of bubble departure and lift-off from the heating wall was discussed based on the analysis of forces acting on the bubble.
2. Experimental facilities and measuring system
Figure 1 shows a schematic of the test section of the narrow rectangular channel. The cross section of the narrow rectangular channel was 2 × 8 mm2, which was fabricated in an optical quartz glass. Both the wide side and the gap side of the optical quartz glass were polished to improve the transparency. Bubble behavior was visually observed from the wide side and gap side of the rectangular channel. The observation windows were made of optical quartz glass. The width of the narrow rectangular channel is 8 mm and height is 2 mm. The same experimental apparatus was described to investigate the bubble dynamics in the previous study of the authors [13].
In the present work, the experiment pressure was atmospheric pressure. The range of the liquid subcooling of the inlet of the test section was 10–40°C. The range of mass flux was 129–706 kg/m2 s. Temperatures at the wall, inlet, and outlet of the test section were registered by 1 mm diameter T-type thermocouples, which were calibrated and a uncertainty of 0.5°C for all thermocouples. The uncertainty in the heat supplied to the test section was less than ±0.9%. The heat loss of the test section was estimated to within 7% of the total of the heating power in the present study. Flow rate was measured by a venturimeter and the uncertainty was less than ±0.8% of the full scale range. The pressure of test section was measured by a pressure transmitter, and the uncertainty was less than ±0.5 kPa of the full scale range.
A high speed digital camera (Micro-NIKKOR lens 200 mm 1:1) was used to capture bubble dynamics. The successive typical bubble images were obtained by using a high speed digital camera. The bubble dynamics can be obtained from the wide side and gap side of the narrow rectangular channel, respectively. A picture of the vernier caliper was captured with the high speed digital camera, and the scale factor was defined by the image of vernier caliper. The real dimension of bubble was obtained with the scale factor. The bubble dynamics was captured with a speed of 3800 fps (frames per second). The 576 × 576 pixel picture corresponds to a 7.2 mm × 7.2 mm recorded field in real dimension. Figure 2 defined the bubble equivalent diameter as following:
The ratio
3. Experimental observation of bubble dynamics
3.1. Bubble growth and departure
A series of images of a typical bubble growing at the nucleation site is obtained by observation from the narrow side of the rectangular channel, as shown in Figure 3. The bubble shape is almost spherical when the bubble is growing at the nucleation sites. The contact diameter between the bubble base and heating wall is observed when the bubble is growing at the nucleation site. The interface parameters of typical bubbles just departing from the nucleation site, such as the bubble inclination angle, upstream contact angle, downstream contact angle, and bubble contact diameter, are measured by observation [14], as shown in Figure 4. The bubble upstream contact angle varies from 44° to 45°, the bubble downstream contact angle varies from 37° to 40°, the inclination angle varies from 5° to 6°, the range of
Figure 5 shows the effect of heat flux on bubble growth at the same nucleation site [14]. The bubble growth rate increases with increasing heat flux. The bubble departure time decreases with increasing heat flux, and so the bubble departure diameter decreases with increasing heat flux. According to Zuber’s model [26], the bubble growth rates can be approximated by a power law curve fit, and the range of the power law varies from about 0.34 to 0.684.
3.2. Sliding bubble behavior in vertical channel
The images of typical sliding bubbles motion at the same observation window are obtained from the narrow side of the rectangular channel, as shown in Figure 6. After a bubble departs from the nucleation site, it always slides along the heating wall. The typical bubble sliding phenomenon in vertical upflow boiling is observed at low heat flux in the isolated bubble region [13]. During the bubble sliding along the heating wall, the bubble contact diameter between the bubble base and heating wall is observed. The sliding bubble diameter increases with increasing heat flux. The number of sliding bubbles increases gradually with increasing heat flux. The sliding bubbles start to coalescence, and sliding bubbles become the larger after coalescence, kenning et al. [19] considered it as the main model for influence of the thermal boundary layer reformation near the wall due to sliding bubble motion. The phenomenon of bubble lift-off from the heating wall is not observed, which shows the effect of the sliding bubble interaction among the sliding bubbles is also little in the isolated bubble region with low heat flux. It is known that the turbulent effect is strong with increasing number of bubbles for the high heat flux, which maybe results in bubble lift-off from the heating wall.
The shape of the small sliding bubble appears spherical, but it is elongated in the direction normal to the heating wall with increasing bubble diameter. When the bubble slides along the heating wall, the upstream contact angle and downstream contact angle of the sliding bubble is almost equal, and so the inclination angle of the sliding bubble approaches to zero. In the present work, the confined bubble growing and sliding motion in the narrow rectangular channel is not observed.
Figure 7 shows the sliding bubble velocity under different bubble diameter with time, as is seen from Figure 7, the sliding bubble velocity increase obviously at the initial moment, but the sliding bubble velocity approach asymptote, ultimately. The influence of the sliding bubble diameter on the velocity is larger. The sliding bubble ultimate velocity increase with increasing bubble diameter, which shows the importance of buoyancy in the flow direction. The velocity of sliding bubble (
3.3. Bubble lift-off behavior
In inclined 45° upward facing upflow boiling, the phenomenon on bubble lift-off from the heating wall is observed from the narrow side of the rectangular channel at the same observation window, as is shown in Figure 8. After a bubble slides some distance, it tends to lift-off from the heating wall, and the buoyancy at the direction normal to the surface is responsible for the bubble lift-off in inclined 45° upward facing heating wall. The bubble velocity will increase when the bubble lifts off from the heating wall. The condensation phenomenon on the interface of the lift-off bubble occurs when the bulk flow is subcooled, which results in the change of bubble shape.
In vertical downflow boiling, the images of bubbles are obtained from the same observation window with the different heat flux, as is shown in Figure 9. After a bubble departs from the nucleation site, it tends to lift-off from the surface. When the bubble lifts off from the heating wall, the shadow of the bubble is observed on the heating wall. The bubble size is small due to the condensation on the interface of the lift-off bubble. The bubble velocity in vertical downflow boiling is small due to the opposite direction of the buoyancy and drag forces acting on the bubble. The local fluid velocity is always higher than that of the bubble velocity, and so the shear lift force is the driving force to promote bubble lift-off from the heating wall.
4. Analysis of force acting on the bubble
4.1. Balance of forces acting on a single bubble
The forces acting on a single bubble are schematically shown in Figure 10. Different forces acting on a bubble in the directions parallel and normal to a heating wall are analyzed, and the force in the
where
4.1.1. Buoyancy
The buoyancy acting on a bubble due to the surrounding liquid is expressed as
where
4.1.2. Surface tension force
The surface tension forces at
where
4.1.3. Added-mass force
In order to estimate the added-mass force, Thorncroft and Klausner [23] developed the following expression by solving the inviscid flow problem for a growing sphere in a uniform, unsteady flow.
where the first term is the conventional added-mass force. The second term is the added-mass force due to bubble expansion. In the steady-state flow,
When the bubble is growing at the nucleation site, the bubble’s center of mass moves away from the heating wall and the added-mass force leads to the unsteady force in the direction normal to the wall. In keeping with convention, the added-mass force is referred to as the bubble growth force. Zeng et al. [27] suggested the growth force can be estimated from:
where
4.1.4. Quasi-steady drag force
Delnoij et al. [28] suggested that the quasi-steady drag force can be estimated from:
where
The local liquid velocity of the mass center of the bubble is estimated by using universal single-phase flow profile. The dimensionless velocity of different region is expressed by the following correlations:
The wall shear stress can be calculated by the following expression
where
where
where
4.1.5. Shear lift force
Saffman [29] developed an expression for the lift force on a particle in a low Reynolds number shear flow. Recently, Mei and Klausner [30] modified the Saffman model for a bubble as follows:
where
where
4.1.6. Contact pressure force
The contact pressure force due to the pressure difference inside and outside the bubble at the reference point over the contact area is given as follows [22]:
4.1.7. Hydrodynamic pressure force
Klausner et al. [22] suggested that the hydrodynamic force can be estimated from
The criteria of the bubble departing and sliding from the nucleation site was proposed by Klausner et al. [22]. The bubble remains attached to the nucleation site when the conditions
4.2. Analysis of mechanism of bubble departure
In order to predict the bubble departure diameter by analysis of force acting on the bubble, the interface parameters of a typical bubble, such as bubble contact diameter,
The forces acting on the bubble in the
The prediction of results indicates that a bubble will slide along the heating wall before lift-off because the condition
4.3. Analysis of mechanism of sliding bubble motion
According to the experimental results, the inclination angle of the bubble approached 0 during the bubble sliding along the heating wall, and so the
In order to solve the above differential equation, the initial condition is defined as
When the empirical constant
Figure 12 shows the sliding bubble velocity against time for vertical flow boiling under the conditions of a bulk velocity of 0.143 m/s. As is seen from Figure 12, the predicted trends of the sliding bubble velocity agree with the experimental data. The sliding bubble velocity increases with increasing time, but the trend of an increase in the sliding bubble velocity decreases gradually as time increases. At about 14 ms, the sliding bubble velocity is higher than the local liquid velocity of the center of mass of the bubble. At about 50 ms, the sliding bubble velocity is almost equal to the bulk velocity. Figure 13 shows the forces acting on the sliding bubble against time. The buoyancy gradually increases with increasing time, but the trend of an increase in the buoyancy is small, this is because the bubble growth rate is low. The buoyancy is the driving force to promote the bubble to slide along the surface in vertical flow boiling. At initial moment, the quasi-steady drag force is the driving force to promote the bubble to slide along the surface. At about 14 ms, the sliding bubble velocity exceeds the local liquid velocity and therefore, the quasi-steady drag force will become the resistance, which prevents the bubble from sliding along the surface. The quasi-steady drag force gradually increases because of an increasing difference between the sliding bubble velocity and the liquid velocity. During this process of the bubble sliding motion, the added-mass force is always a resistance to prevent the bubble from sliding along the surface. As the time increases, since the sliding bubble velocity exceeds the local liquid velocity, and therefore the shear lift force in the
Figure 14 shows the sliding bubble velocity against time for in inclined 45° upward facing upflow boiling under the conditions of a bulk velocity of 0.143 m/s. As is seen from Figure 14, the predicted trends of the sliding bubble velocity agree with the experimental data. The trends of the sliding bubble velocity against time are similar to the above in Figure 14. The sliding bubble velocity increases quickly at the initial moment, but the trend of an increase in the sliding bubble velocity decreases gradually as the time increases. The buoyancy in the
5. Conclusions
Experimental and theoretical studies on bubble dynamics in a narrow rectangular channel are proposed in this chapter. A high speed digital camera is applied to capture bubble behaviors from the narrow side and wide side of the narrow rectangular channel. Bubble growth rate, bubble departure diameter, bubble interface parameter and others were obtained according to the observation. The bubbles always slide along the heating wall after departing from the nucleation sites. During the process of the sliding bubble motion along the heating wall, the upstream and downstream contact angle is almost equal. The phenomenon on bubble lift-off from the heating wall is not observed in vertical flow boiling with low heat flux in the isolated bubble region. The bubble tends to lift-off from the heating wall after sliding some distance in inclined upward facing upflow boiling and in vertical downflow boiling.
An analysis of force balance on a growing bubble is performed to analyze the mechanism of bubble departure, slide and lift-off behavior in the narrow channel. The bubble growth force is much less than the other forces acting on a bubble, and the buoyancy force, surface tension force, and quasi-steady drag force are the main forces controlling the bubble departure. The buoyancy, quasi-steady drag force, and added-mass force in the flow direction are the main forces controlling the sliding bubble motion along the heating wall. As the time increases, since the sliding bubble velocity exceeds the local liquid velocity of the center of mass of the bubble, and therefore the shear lift force in the
Acknowledgments
This work is supported by the National Natural Science Foundation of China (No.11475161 and 51106142).
Nomenclature
Fx | composition of forces in the x direction |
Fy | composition of forces in the y direction |
Fqs | quasi-steady drag force |
Fb | buoyancy |
Fsl | shear lift force |
Fs | surface tension force |
Fam | added-mass force |
Fcp | contact pressure force |
Fh | hydrodynamic pressure force |
Vb | bubble volume |
q | heat flux |
G | mass flux |
u | local liquid velocity of the center of mass of the bubble |
v | bubble velocity |
t | time |
T | temperature |
dw | bubble contact diameter |
τw | wall shear stress |
g | gravitational acceleration |
r | bubble radius |
a(t) | bubble growth rate |
Reb | bubble Reynolds number |
U | bulk velocity, |
Cf | friction coefficients |
λ | friction factor |
Dh | hydraulic equivalent diameter |
R | ratio of the bubble contact diameter to bubble departure diameter |
C | empirical constant |
a | upstream contact angle |
β | downstream contact angle |
θ | inclination angle |
ρl | density of liquid, |
ρv | density of bubble |
γ | liquid kinematic viscosity |
Φ | incline angle of the heating wall |
x | direction parallel to the heating wall |
y | direction normal to the heating wall |
bx | direction parallel to bulk flow |
by | direction normal to the heating wall |
bz | direction perpendicular to flow |
in | inlet |
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