Hydrothermal solution composition (Zn-AD: zinc acetate dehydrate,andHe-T:hexamethylenetetramine) process and superhydrophobicity of the ZnO nanowires structure
The past decades have witnessed major worldwide interested in the fabrication of nanodevices based on quasi one-dimensional (1D) semiconducting nanostructures (Xu and Wang, 2011; Long et al., 2011; Long
Among those techniques, MOCVD and MBE can yield high quality ZnO nanowires arrays, but usually suffer from low product yield, poor deposition uniformity, and limited choices of substrate. Especially, the fabrication cost is usually very high, so they have been less widely used. The physical vapor deposition and flux methods usually require high temperature, which are less likely to be able to integrate with flexible organic substrates for future foldable and portable electronics, and can easily incorporate catalysts or other impurities into the ZnO nanowires. Top-down, pulsed deposition and sputtering approaches have less reproducibility and controllability compared with other techniques. Electrospinning usually yields polycrystalline nanowires or fibers, which may lower down the mobility of charge carriers in devices. Compared with the above methods, wet chemical methods are lower cost, higher reproducibility, less hazardous, easier controllability, and thus can be able to large area of preparation. Meanwhile, the nanowires growth temperature is relatively low and compatible with most flexible organic substrates. There are a variety of parameters that can be tuned to effectively control the nanowires length, diameter, distribution and properties of the final product (Gong et al., 2009; Govender et al., 2004). In summary, wet chemical methods have been demonstrated as one of very powerful and versatile techniques for growing 1D ZnO nanowires.
In this chapter, we focus on the 1D ZnO nanostructures that have been prepared by simple hydrothermal self-assembly method and electrospinning. The morphology of ZnO nanostructures were characterized by field emission scanning electron microscopy (SEM). The special reticulate structure assembled by ZnO nanowires exhibits superhydrophobicity with a contact angle of 170° and a sliding angle of 2°. Significant photoluminescence enhancement from ZnO nanowires coated with Ag nanoparticles is observed at 387.6 nm, the ratio of the enhancement reaches 6.6 compared with pure ZnO nanowires. Electrospun ZnO nanowires have also been fabricated into field-effect transistors and sensor devices. The sensors exhibit fast and large response to CO even at room temperature due to highly porous, continuous and compact-grains structures of the electrospun ZnO nanowires.
2. Experimental details
2.1. Hydrothermal self-assembly method
Well-aligned single crystalline ZnO nanowires were prepared from zinc acetate dehydrate in a neutral aqueous solution under hydrothermal conditions. In detail, the Si substrates were first immersed in boiling 98% H2SO4 for 10 min and then ultrasonically washed with acetone, ethanol and deionized water, respectively. In order to fabricate well-aligned dispersed ZnO nanowires, a two-step method was used (Wang et al., 2008; Gong et al., 2010): (1) A 10 nm ZnO seed layer was first deposited on a Si substrate by a radio-frequency magnetron sputtering method. A commercially supplied ZnO ceramic plate with a purity of 99.99% was used as a target. The background pressure of the vacuum chamber was 1×10-4 Pa. A mixed gas of oxygen and argon with a volume ratio of 1:1 was used as the sputtering gas with a total pressure of 3 Pa. The ZnO seeds were annealed in air for 1hr at 550°C. (2) The hydrothermal growth was carried out at 100°C by immersing the substrates vertically in a mixed aqueous solution containing zinc acetate dehydrate (Zn-AD) and hexamethylenetetramine (He-T). The mixed volume ratio of the two solutions is 1:1, in which the concentration of the two solutions is always the same (i.e. 0.01M/L zinc acetate dehydrate mixed with 0.01M/L hexamethylenetetramine, etc.). The growth time is 12hr. After growth, the substrates were dried in the Far Infrared Drying Oven at 80°C for 5 min (samples 1, 3-6) just after they were immersed in deionized water for 10 seconds. As a comparison, sample 1* is the same as sample 1 except it was not immersed in deionized water. Another substrate was immersed in ethanol for 30min, then in n-Hexane for 90min, drying under natural conditions (sample 2). The reason we chose the different temperature is that the evaporation rate of water at 80°C is almost the same as that of ethanol and n-Hexane at room temperature. Hydrothermal growth and treatment process of ZnO samples are shown in Table 1.The results and the formation mechanism will be discussed in section 3. The morphology of the ZnO film was revealed by SEM images.
Electrospinning has been recognized as an efficient and highly versatile method which can be further developed for mass production of uniform, ultrafine and continuous fibers with nanometer-to-micrometer sized diameter. Up to date, a variety of materials such as polymers, metal oxides, ceramics, metals and carbon have been successfully electrospun into ultrafine fibers mostly from solvent solution(Huang et al., 2003; Tan et al., 2008; Li et al., 2010; Li
Fig.1b-e show the morphology evolution of electrospun ZnOwires following hydrolyzation, electrospinning, and calcination processes by our group. After calcination, the average diameter of nanowires appears to be decreased (80-200 nm) attributed to the loss of polymer compounds from the composite fibers and the crystallization of metal oxide. Moreover, the wires often exhibited continuous and compact-grains structures. It reveals that the electrospun wires have a high surface-to-volume ratio. This peculiar morphology enlarges contact area between the fiber and surrounding gas. It may play a pivotal role in the ultra-high sensitivity gas sensor of metal oxide by electrospinning (Kim et al., 2006; Landau et al., 2009).
3. Superhydrophobicity of ZnO Nanowires by Hydrothermal Method
3.1. Amalgamation of ZnO Nanowires
Fig. 2 shows the long and slender ZnO nanowires fabricated on the seed layer in the mixed aqueous solution of Zn-AD plus He-T. The ratio of length to diameter is about 104 to 1. Interestingly, the ZnO nanowires in sample 1 self-assembled into reticulate papillary node film (ZnO-RPNF). The growth process of the ZnO-RPNF is illustrated in Fig.3.As shown in Fig.3, during the evaporation and coagulation process of water film on the ZnO nanowires, the ZnO nanowires were aggregated to be a reticulate papillary nodes structure(see Fig.2a). As for the comparison, the ZnO nanowires treated by ethanol and n-Hexane only have a small bending and also remain in their separate condition (see Fig.2c). On the other hand, the nano-wires of the sample 1* soaked in residual water of the reacted solution can also be bended and assembled to a papillary like structure (as shown in Fig.2e), after the water evaporated. Since the solution on the surface of sample 1* was not pure water and the surface tension of the solution is lower, its bending and assembly grade is lower than that of sample 1. The bending and bundling mechanism of vertically aligned ZnO nanowires synthesized by vapor phase deposition method was discussed by other group (Liu et al., 2008). In their report the bending mechanism was attributed to electrostatic interactions between different termination facets with opposite charges. However, the mechanism is different in a liquid phase. Although there are a lot of positive and negative particles in an aqueous solution, a large number of homologous charges would not gather in a given region in a stoichiometric solution. So the EI effect among ZnO nanowires grown by the liquid phase deposition method can be ignored. At 80 °C, the water film on the top of ZnO nanowires evaporates and contracts rapidly to form tiny drops. Therefore, the water has a centripetal surface tension, making the nanowires to be bent and aggregated. On the contrast, the low liquid surface tension (n-Hexane) makes a little bending but not aggregation; the specific reason is explained by the tension junction model.
It is known that the wettability of an ideal surface, expressed with contact angle
When the ZnO nanowires are free standing in water (or in n-Hexane), it is in a balance state, and there is no force to overcome the elastic deformation force for bending. The model proposed to calculate the magnitude of the forces responsible for the bending is shown in Fig.4. During the drying process, the balance will be broken. The liquid surface tension can be divided parallel to an X-axis factor
To simplify the case, we just consider the liquid surface tension between two nanowires. The initial state for two nanowires with lengths
A tension junction model as shown in Fig.4 is used to estimate the minimum parallel surface tension which is necessary to make two nanowires contact each other. For simplicity, we assumed two symmetric flexible nanowires separated by a distance
Reported values for elastic modulus of ZnO nanostructures vary greatly depending on experimental methods and nanostructure dimensions. For example, Wang
For sample 1 the water’s parallel surface tension
As shown in Fig.4b, the angle
All obtained ZnO samples are wurtzite structure, as shown by SEM images in Figs.2 and 5. Fig.2a is SEM top image of the reticulate ZnO film, exhibiting the homogeneous micro/nano-structures on a large scale, Fig. 2b is the high magnification. The top inset of Fig.5a shows a selected area electron diffraction pattern of the ZnO-RPNF that confirms the single crystalline property of the ZnO nanowire. The average reticulate width and density, and the factors for the surface roughness of the reticulate ZnO film, are also determined from top-view SEM image. The reticulate ZnO nanowires (sample 1) with the diameters from 20 to 60 nm (the average is 42.3 nm) are even distributed on the whole substrates. The density of surface nodes (top of the nanowire or the papillary) was decreased via assembly of about ten nanowires to one papillary node. In our data, the density was changed from (2.0±0.5)×109/cm2 to (2.0±0.5)×108/cm2 (see Table1).
It is also found in Table 1 that the nanowires’ density decreased as the zinc acetate dehydrate concentration increased, due to the nanowires fusing easily together in their growth process. However, as the concentration is very low, the density of nanowires is also lower which is due to the fact that some seed particles did not grow into the longer nanowires, just like sample 1.
The general trend was that as ZnO nanowires had a larger aspect ratio and smaller diameter, they were more susceptible to assemble reticulate film with papilla structure. For example, for any given diameter and density, nanowires would not overcome their own elastic modulus and assemble, but assembling by liquid surface tension would become prominent as nanowires grew longer and thinner. The assembling degree of nanowires in Fig.5 was consistent with this general trend. The aspect ratio and diameter in Fig.5a-e were 104:1 and 42.3nm, 57:1 and 88.8nm, 47:1 and 110.3nm, 17:1 and 246.3nm, and 6:1 and 698.5nm, respectively. As expected the degree of assembling was largest in Fig.5a and smallest in Fig.5e.The diameter
Wettability of a solid surface has attracted much attention during the past decades, due to its broad technological applications and fundamental researches. A direct expression of the wettability is the contact angle of a water droplet on the surface. Surfaces with very high water contact angles particularly greater than 150° are usually called superhydrophobic surfaces, which have been extended to more applications, such as self-cleaning materials, anti-fog, anti snow, fluid microchips and microreactors (Richard et al., 2002; Erbil et al., 2003; Jiang et al., 2004; Chen et al., 2006).
The obtained ZnO-RPNF was superhydrophobic (see the insert of Fig.2a). The water contact angle is measured to be 170±1o, and the water volume is 10
The basic effect of the surface structure and chemistry on superhydrophobicity has been elucidated by Wenzel (Wenzel, 1936) and Cassie (Cassie and Baxter, 1944) models. Wenzel’s model hypothesizes that the liquid completely penetrates into the troughs of the surface texture. Cassie’s model is based on the assumption that the liquid drop doesn’t fill the troughs of the rough surface but sits on a composite surface composed of solid material and air. Both the Wenzel and Cassie models have put emphasis on the geometrical structure of a solid surface as an important factor in determining the hydrophobicity. The trapping of air in the surface troughs causes an increase in the water contact angle according to Cassie-Baxter’sequation (Jiang et al., 2004).
We notice from eq. (8) that if the reticulate ZnO film with papillary nodes has a very low
Substituting (10) into eq. (9) will lead to:
The contact angle on the surface of different samples formed by nanowires tends to decrease as the surface density of nanowires and the width between them decrease (see Table 1 and Fig.5). As represented in Fig.5f, the contact angle decreases from 170o (sample 1) to 154o (sample 5). This result is consistent with that of the superhydrophobicity behavior determined by the density of the nanowires and the space between them (Borras et al., 2008). Note that although the nanowires fused together, the contact angle on the surface of sample 6 (Fig.5e-f) is not the minimum, due to the protuberance on the surface.
4. Photoluminescence of ZnO nanowires via hydrothermal method
ZnO exhibited a wide band gap at room temperature with a large exciton binding energy, which is suitable for effective ultraviolet emission. However, due to the poor crystalline quality of the nano materials,
The study of photoluminescence is a favorable way to evaluate both ZnO optical properties and its structural defects. Normally, ZnO nanostructures can exhibit ultraviolet emission resulting from the recombination of free excitons and visible emission due to some structural defects(Djurisic and Leung, 2006). Fig.6a gives the room-temperature photoluminescence spectra of ZnO nanowires growing at low temperature of 50 °C by hydrothermal method with as-grown and annealed, in which only ultraviolet emission peaks centered at about 378.5 nm dominate, while the well-known broader emission situated in the blue-red part of the visible spectrum could not be observed (Wang et al., 2007). This result can be attributed to the fine crystallization of the ZnO nanowires. The ultraviolet emission intensity of the as-grown nanowires is better than the annealed one, which indicates the annealing process decreased the crystal quality of ZnO just as the XRD showed Fig.6b. Therefore, ZnO nanowires growing at lower temperature by hydrothermal method have huge potential to fabricate high crystalline quality and good ultraviolet luminescence devices.
The ultraviolet emission intensity of ZnO nanowires is very important in lasing devices. As mentioned above, the intensity can be enhanced by improving crystalline quality of ZnO nanowires. In addition to amending their own quality, surface plasmons or localized surface plasmons of various noble metals also can be used to realize ZnO nanowires photoluminescence enhancement. You’s group sputtered ZnO film on Si (001) substrate which had already been coated with 100 nm Ag film previously, and the ultraviolet emission of the composite is found to be greatly enhanced (You et al., 2007). Xiao
ZnO nanowires grown by the two-step method as mentioned above and annealed in air at 400°C for 1 hr in order to eliminate the defects in ZnO. Then, 40 nm Ag deposited on the ZnO nanowire arrays surface by the radio-frequency magnetron sputtering method at room temperature. Fig.7 shows SEM images of ZnO nanowires non-coating and coated with Ag nanoparticles on the surface. The nanowires, dispersed, lay on the substrate, 4-6
The photoluminescence spectra of the ZnO nanowires non-coating and coated Ag nanoparticles are shown in Fig.8. The spectrum of the ZnO nanowires is shown as curve
5. Electrical and sensing properties of ZnO nanofibers via electrospinning
Besides hydrothermal self-assembly method, ZnO nanowires were also fabricated by calcination of electrospun poly(vinyl alcohol)/zinc acetate precursor wires at 600 °C for 5 h, as shown in Fig. 1. Raman spectroscopy and XRD were used to confirm the formation of a pure ZnO phase in the nanowires after calcination treatment. Fig.9a shows the clear phonon modes of the wires calcined at 600 °C: the two phonon modes at 439 and 582 cm-1 could be assigned to E2 (high) and A1 (LO), separately; the phonon mode at 325 cm-1 is a second-order phonon, which generally originates from the zone-boundary phonons of 2E2 (low). This Raman spectrum is typical for pure, polycrystalline ZnO. Fig.9b gives the XRD pattern for the as-spun fibers after calcinations at 600 °C for 5 h. A clear diffraction pattern is shown, and nine reflection peaks appear at 2θ=31.9° (100), 34.6° (002), 36.5° (101), 47.7° (102), 56.8° (110), 63.1° (103), 66.5° (200), 68.1° (112), and 69.2 (201). It agrees well with the JCPDS card, No. 89-1397 for pure ZnO, confirming the as-prepared product is pure ZnO nanowires after calcination at that temperature.
To fabricate ZnO nanowire-based field-effect transistor or gas sensor device, SiO2/Si chip with pre-patterned Au electrode arrays via traditional e-beam lithography technology was used as collector to collect PVA/zinc acetate nanowires. The collecting time was about 5 s. The chip was then calcined at 600 °C for 4 h to obtain ZnO nanowires device. As shown in Fig. 10a, the square Au electrodes have a side length of 50
Current-voltage (I-V) curves were performed on the single ZnO nanowire device by using two-metal-microprobe testing platform. Fig.10a shows the optical picture that two metal microprobes were pressed directly on the square Au electrodes. The scanning voltage was applied from -20 to 20 V with a step of 0.1 V. At the same time the current corresponding to each applied voltage was measured. Fig.11a shows the Ids-Vds characteristic curves of the single ZnO nanowire at dark and under illustration. It is evident that the electrospun ZnO nanowire has a very large resistance (~1.4x1010Ω) at dark: under bias voltage of 20 V, the current is only about 1.4 nA. But the current increases sharply under illustration. The current can reach 19.8 nA (20 V bias) when the color temperature of illustration is 2900 K. In addition, the Si substrate was used as a back gate to measure gate effect of this ZnO nanowire device. As shown in Fig. 11b, higher source-drain currents were measured when positive gate voltages Vg were applied. It indicates that the electrospun ZnO nanowire is an intrinsic
In addition to transistors and photodetectors, ZnO has been proved to be a kind of highly sensitive material for the flammable or toxic gas detection, such as H2, CO, NO, or ethanol (Zeng et al., 2009; Krishnakumar et al., 2009). To improve the sensing performance of the gas sensors, usually the ZnO nanowires were doped with metal or metal-oxide to form surface depletion layer, and thus enhance the sensing properties (Li et al., 2012; Liu et al., 2009; Pan et al., 2001). Moreover, a heater was necessary for most of the gas sensors to work at high temperatures of about 200-400°C, which leads to the sensor complex and high-cost. In this work, since the electrospun ZnO nanowires exhibit continuous and compact-grains structures and thus have a high surface-to-volume ratio, gas sensing measurements of nanowire devices based on one single ZnO nanowire and one bundle of ZnO nanowires were carried out. As shown in Fig. 12, the ZnO nanowires exhibit rapid, apparent response when exposed to 500ppm or 250 ppm CO even at room temperature. Since the gas response can be defined as the ratio: S≈|Rair-Rgas|/Rair, where Rair and Rgas are the resistance of the sensor in dry air and in the test gas, separately, Fig. 12 indicates that the gas response can reach 500 % in 60 min towards 500 ppm CO or 26% in 5 min towards 250 ppm CO.
The ZnO carbon monoxide gas sensing can be explained by the chemical reaction between the active gas and oxygen ion adsorption on the surface of ZnO. In air atmosphere, oxygen molecules are adsorbed onto the surface of the ZnO sensor to form O- or O2- ions by attracting electrons from the conduction band of the ZnO. Under carbon monoxide atmosphere, the CO gas reacts with oxygen ion molecule on the surface and gives back electrons into the conduction band, thereby lowering the resistance of ZnO sensors. ZnO nanostructures exhibit sensor response higher than the bulk; this can be simply explained by the effect of the surface-to-volume ratio. In the present case, the fast and large response to CO at room temperature can be ascribed to small nanocrystal size, high surface area and high porosity of the resultant ZnO nanowires.
ZnO nanostructures have drawn great attention for their wide applications in electronic, optical, optoelectronic, sensing, catalysis, hydrophobic surface modification, and energy harvesting devices (Xu and Wang, 2011)
This work was supported by the National Natural Science Foundation of China (Grant Nos.: 11074138, 50872129 and 11004114), the Taishan Scholars Program of Shandong Province, the Natural Science Foundation of Shandong Province, China for Distinguished Young Scholars (Grant No.: JQ201103), and the National Key Basic Research Development Program of China (973 special preliminary study plan) (Grant No.: 2012CB722705).