1. Introduction
Application of various one-dimensional nanostructure materials as field emission sources has attracted extensive scientific efforts. Elongated structures are suitable for achieving high field-emission-current density at a low electric field because of their high aspect ratio. Area of its application includes a wide range of field-emission-based devices such as flat-panel displays, electron microscopes, vacuum microwave amplifiers, X-ray tube sources, cathode-ray lamps, nanolithography systems, gas detectors, mass spectrometers etc.
Since the discovery of carbon nanotubes (CNTs) (Iijima, 1991; Iijima & Ichihashi, 1993; Bethune et al., 1993) and experimental observations of their remarkable field emission characteristics (Rinzler et al., 1995; de Heer et al., 1995; Chernazatonskii et al., 1995), significant efforts have been devoted to the application of using CNTs for electron sources.
One of the main problems for design such field emission emitter is the difficulties in estimation of the electric field on the apex of nanotubes. Only a few works considered forces acting on nanoemitters under electric field. Thus far, there is no analytical formula which provides a good approximation to the total current generated by the nanoscale field emitter. In this chapter, we theoretically consider the electric field strength, field enhancement factor, ponderomotive forces, and total current of a metallic elliptical needle in the form of hemi- ellipsoid in the presence of a flat anode. Also we shortly review the history CNT cold emitters and technology of their fabrication. Furthermore we consider the application areas of CNT electron sources.
2. Historical preview
Field emission is an emission of electrons from a solid surface under action of external high electric field
According to the Fowler–Nordheim theory, the current density of the field emission j is determined by the following expression
where
Thus current-voltage characteristics of the field electron emission in the Fowler-Nordheim coordinates
Theory of field emission considered in details in recent books (Fursey, 2005; Ducastelle et al., 2006).
Strong electric fields (
Development of lithographic techniques allowed fabricating so called “Spindt tips” in which the field emitters are small sharp molybdenum microcones. One of the first papers describing such technology has appeared in 1968 (Spindt, 1968). Essential efforts have been spent by several companies for development of the Spind-type field emission display, but no large-screen production has been forthcoming.
The new potential in designing field emitters and devices on their basis has appeared after discovery of carbon nanotubes.
Field emission of carbon nanotubes was for the first time reported by Fishbine (Phillips Lab.) (Fishbine et al., 1994), Gulyaev (Institute of Radio-engineering and Electronics, Russia) (Gulyaev et al., 1994), and Rinzler (Rice University) (Rinzler et al., 1994) in 1994.
Four first journal papers (Gulyaev et al., 1995; Chernozatonskii et al., 1995; Rinzler et al., 1995; de Heer et al., 1995) dedicated to this problem were published in 1995. As is known, several papers have appeared in the two subsequent years: two works (Chernozatonskii et al., 1996; Collins & Zettl, 1996) were published in 1996 and seven works (Collins & Zettl, 1997; Gulyaev et al., 1997; Sinitsyn et al., 1997; de Heer et al., 1997; Saito et al., 1997a; Saito et al., 1997b; Lee et al., 1997) were published in 1997. Starting from 1998, interest in field-emission properties of CNT was increasing explosively all over the world. Today we can speak of thousands of published papers.
Recently, field emission from metals (Lee et al., 2002), metal oxides (Li et al., 2006; Banerjee et al., 2004; Jo et al., 2003; Seelaboyina et al., 2006), metal carbides (Charbonnier et al., 2001), and other elongated nanostructures have also been explored. It is now possible to control the diameter, height, radius of curvature of the tip, and basic form of emitters during growth. Elongated structures of different shapes such as nanotubes, nanocones, nanofibers, nanowires, nanoneedles, and nanorods have been successfully grown (Li et al., 2006; Li et al., 2007; Jang et al., 2005; Hu & Huang, 2003).
Promising new materials for field-emission sources are B- and N-doped CNTs. Terrones et al. (Terrones et al., 2004; Terrones et al., 2008) have reviewed the field emission properties of B- and N-doped CNTs and nanofibres. B-doped multi-wall CNTs could exhibit enhanced field emission (turn on voltages of ~1.4 V/μm) when compared to pristine multi-wall CNTs (turn on voltages of ~3 V/μm). N-doped CNTs are able to emit electrons at relatively low turn-on voltages (2 V/μm). This phenomenon arises from the presence of B atoms (holes) or N atoms (donors) at the nanotube tips.
3. Carbon nanotubes field emitters
3.1. Physical properties of carbon nanotubes suitable for cold emission
From the practical application point of view CNTs are preferable field emitters due to their low threshold voltage, good emission stability and long emitter lifetime.
CNTs possess these advantages due to the large aspect ratio, high electric and thermal conductivity, highest flexibility, elasticity, and Young’s modulus. Their strong covalent bonding makes them chemically inert to poisoning and physically inert to sputtering during field emission. They can also carry a very high current density of order 109 A cm-2 before electromigration. Nanotubes have a high melting point and preserve their high aspect ratio over time. CNTs emits electrons under conditions of technical vacuum. They are chemically inert to poisoning due to strong covalent bonding. Measuring of field emission properties (Kung et al., 2002) and theoretical ab-initio calculations (Park et al., 2001) shows that emission currents are significantly enhanced when oxygen is adsorbed at the tip of carbon nanotubes.
3.2. Manufacturing techniques for CNT-based field-emission cathodes
Many technologies for fabrication of CNT-based field-emission cathodes were offered. We shall consider only some of them.
Individual CNT field emitters have a large potential for application in electron guns for scanning electron microscopes. To investigate the emission properties of individual CNTs de Jonge et al (de Jonge & Bonard, 2004) improved the mounting method using a piezo-driven nanomanipulator. For the mounting of an individual CNT on a tungsten tip, a tungsten wire was fixed by laser-welding on a titanium (or tungsten) filament.
Field emission CNT-based cathodes are manufactured either as a bulk solid containing nanotubes or as a film with thickness from hundreds of nanometers to tens of microns.
Bulk cathodes are known to be manufactured by two methods. The Alex Zettl team from California University, Berkley, USA used a technology in accordance with which the ready material of unsorted randomly aligned nanotubes is mixed into a compound, baked, and surface ground. Flexible and elastic nanotubes are not broken during the grinding. In accordance with the technology used by the Yahachi Saito team of Mie University (Japan), the graphite-electrode material processed by an electric arc is cut to pellets and glued to a stainless-steel plate by silver paste.
Film technologies are used in all other cases. Film cathodes are basically manufactured by two methods: either preliminary synthesized tubes are attached to a substrate or the tubes are grown directly on the substrate.
In the two methods, different technologies yield films of both well oriented and strongly entangled tubes.
N.I. Sinitsyn group from Institute of Radio-engineering and Electronics (Saratov, Russia) used CVD methods for synthesizing films of both regularly grown nanotubes (Figure 1) and “felt” of entangled fibers. Strips were obtained using a catalyst deposited through a template (Zhbanov et al., 2004).
The Jean-Marc Bonard team of Lousanne Polytechnical School (Switzerland) developed the technology of microcontact printing of catalytic precursor for growing oriented tubes arranged in accordance with a specified pattern on a substrate (Bonard et al., 2001b). The catalyst, the so-called “ink”, was applied to the stamp surface. The ink was a solution containing from 1 to 50 mM of Fe(NO3)3
In the case of low concentration of catalyst (1 mM, Fig. 2
Hongjie Dai team of Stanford University, USA, used the following technology for obtaining arrays of well-oriented carbon nanotubes. First, porous silicon was formed on the surface of a silicon substrate by anode etching and then the ferrum film was deposited on the latter through the shadow mask by electron-beam evaporation (Fan et al., 1999). Then nanotubes were grown as a result of acetylene decomposition in argon flow at 700
E. F.Kukovitsky team of the Kazan Physics-Technical Institute (Russia) developed the technology of synthesis of oriented nanotubes with conical layers (Figure 3) (Musatov et al., 2001; Kukovitsky et al., 2003). The first stage of the process involves polyethylene pyrolysis in the first oven at a temperature of 600
As is obvious from the literature analysis, almost all CNT-based cathodes show high emission irrespective of the fact whether the tubes are multi-wall or single-wall, well-oriented or entangled. Bamboo-shaped aligned carbon nanotubes (Srivastava et al., 2006; Ghosh et al., 2008) as well as carbon nanocones (Yudasaka et al., 2008) demonstrate high field electron emission.
Let's note, that not only elongated carbon nanotubes, but also pyramids from fullerenes are used as cold cathodes. Formation and characteristics of fullerene coatings on the surface of tungsten tip field emitters and emitters with ribbed crystals formed on their surface are studied by group of Sominskii from St. Petersburg State Technical University (Russia) (Tumareva et al., 2002; Tumareva et al., 2008). Methods of creating microprotusions on the surface of the coatings that considerably enhance the electric field have been developed and tested. Emitters with a single microprotrusion demonstrated emission current densities up to 106–107 A/cm2. It was shown that single micron-sized emitters can stably operate at currents up to 100 A.
3.3. Electric field and field enhancement factor in diode configuration
The field enhancement factor is very important parameter for characterization of CNT emitters.
The model of a hemisphere on a post for CNT emitters is widely used in analytical approximations and numerical simulations (Figure 4). To calculate the electric-field intensity and the field enhancement factor on the nanotube tips, the following assumptions are usually done:
1) Nanotubes are regularly located on a flat substrate in a “honeycomb-like” order. A nanotube is a cylinder with height
2) A nanotube obeys the laws of continuous medium, is perfectly conducting, and the cathode potential is maintained on its entire surface.
Let us introduce dimensionless parameters for the geometrical characterization of model. The dimensionless height of emitter, the dimensionless gap between anode and emitter tip, and the dimensionless distance between individual emitter are the following:
Until now the analytical solution for the model of a hemisphere on a post is unknown. There is no even a solution for the individual cylindrical nanotube closed by hemispherical cap in a uniform electric field.
Numerical simulations were reported in many papers (Edgcombe & Valdrè, 2001; Edgcombe & Valdrè, 2002; Read & Bowring, 2004 ; Musatov et al., 2001). Calculation difficulties in these numerical methods arise due to the large nanotube aspect ratio and very long distance between cathode and anode in comparison with emitter height. Usually, these numerical results were generalized and simple fitting formulas of field enhancement factor for individual nanotube (Edgcombe & Valdrè, 2001; Edgcombe & Valdrè, 2002; Read & Bowring, 2004 ; Shang et al., 2007), for nanotube in space between parallel cathode and anode planes (Bonard et al., 2002a; Filip et al., 2001; Nilsson et al, 2002; Smith et al., 2005), and for a nanotube surrounded by neighboring nanotubes with a screening effect (Jo et al., 2003; Glukhova et al., 2003; Nilsson et al., 2000; Read & Bowring, 2004 ; Wang et al., 2005) were suggested. The main problem for such algebraic fitting formulas is the lack of a definitive proof of their accuracy.
Four of the simplest models are the “hyperboloid near a plate” model, the “hemisphere on a plane” model, the “floating sphere at emitter-plane potential” model, and the “hemi-ellipsoid on plane” model. We follow to the classification suggested by Forbes et al. (Forbes et al., 2003).
These models allows analytical solutions, they are illustrated in Figure 5. We will use dimensionless parameters Eq. (3) to define geometry of these models.
3.3.1. Hyperboloid near a plate model
We introduce the prolate spheroidal coordinates and to consider the model of a hyperboloid near a plate (Figure 6).
The equation of prolate spheroid is:
The equation of hyperboloid of two sheets is:
Points F (0;-
The electric field is calculated according to the formula:
where function arctanh is inverse hyperbolic tangent,
The model of a hyperboloid near a plate is suitable to describe the interaction of individual CNT field emitter with surface in scanning electron microscopes. Usually in cases important for practice we have
If
If we define the macroscopic field by
Let us estimate the electric force acting on the surface of ellipsoid. The electrostatic force acting on the elementary area,
where
Taking into account that the infinitesimal surface element is
The total current is calculated by integration of current density from Eq. (1) over a hyperboloid surface
We note that the exchange and correlation effect is ignored in the basic equation (1). Thus the Fowler–Nordheim theory is suitable only for approximate calculations. Nevertheless this theory is widely used for analysis of field emission current from elongated nanostructures.
After substitution of field distribution over the sphere surface and an infinitesimal surface element we have
If
Thus the total field emission current is
where the total current,
3.3.2. Hemisphere on a plane
The metallic sphere in a uniform electric field
Equation of circle is
Pogorelov et al. (Pogorelov et al., 2009) have shown that the total current emitted from the hemisphere surface is
where
Due to small
3.3.3. Floating sphere at emitter-plane potential
The “floating sphere at emitter-plane potential” model has no “body” of the field emitter and possesses only its “head”. This model gives too high estimation of electric field on the apex of nanotube but plausibly reproduce tendencies of change of the field enhancement factor. Approximate analytical solution for the “floating sphere at emitter-plane potential” model is well known (for example Refs. (Forbes et al., 2003; Wang et al., 2004)). To solve this problem the method of images (Jackson, 1999) is usually used.
The charge -
Next we have to put
Thus the field enhancement factor is
We can provide more accurate calculations. Recurring formulas for the distance
Series expansion of the field enhancement factor is
As the next step of approaching to CNT film, consider an assembly of floating spheres and a screening of the individual emitter by neighbors. The view from above of the sphere surrounded by another one is shown in Figure 8. Large red circles in this picture are the floating spheres. Small black circles mark places where charges are located. Numbers “0” show initial charges in the center of balls. Numbers “1” specify image charges induced only by nearest neighbors. Numbers “2” concern to secondary image charges.
If the distance between spheres,
The set of floating spheres produces an idealized surface charge density
From the equation
Thus we can find the maximal field on the surface of floating sphere
and the field enhancement factor
More accurate approximation
Solving equation
Eq. (23) is transformed to Eq. (20) after neglect in values of higher order of smallness.
On the one hand the field enhancement factor and the current density on nanotube apex reach its maximum if the distance between emitters is very large. On the over hand in this case the current density on the anode will be very small. Clearly we can find optimum distance between emitters. As an approximation, assume that the emitting surface of each sphere equals 2 and that the electric field is a constant on this surface. The anode current density takes the form
If
Solving the equation
we find the optimal dimensionless distance between emitters in honeycomb structure
After neglect terms of higher smallness we can write the simplification
Figure 10 illustrates the dependence of anode current density from geometrical parameters of emitter. We have assumed that the work function is
Let’s consider influence of the limited anode-cathode distance (Figure 11.) on the field enhancement factor.
The cathode has zero potential
As before, assume that average charge per each conductive ball,
Solving the equation
Thus the maximal field on the surface of floating sphere is
The field enhancement factor is
Let us note here that the model of floating sphere and the method of images allow considering field emission not only on flat anode but also on spherical anode.
3.3.4. Hemi-ellipsoid on a plane
Consider a prolate metallic spheroid in a uniform electric field. We can replace the spheroid by a linearly charged thread as we show in our recent paper (Pogorelov et al., 2009). The thread is a green line in Figure 12 and the linear charge distribution is represented by a red line. The length of a thread is 2
where (r; z) denotes the in-plane radial and z coordinates,
The shape of metallic spheroid is given by the solution to the equation.
Using coordinates on the spheroid surface
The zero equipotential which represents the metallic hemi-ellipsoidal cathode on a plate is shown in Figure 12 by solid blue line. Points (0,
If
We can also adjust other geometrical parameters of the ellipse: the length of semi-major axis or height
We can calculate components of the electric field on the surface of the metallic spheroid:
Thus the modulus of the electric field is
Eqs. (36), (37) allow determining the electric field strength on the surface of the half ellipsoid at an arbitrary point. The field enhancement factor at the apex of the ellipsoid is as follows:
Analytical expressions for field strength on the z-axis and for field enhancement factor on the tip of the half ellipsoid obtained previously (Forbes et al., 2003; Kosmahl, 1991; Latham, 1981; Latham, 1995) are in agreement with our result. Here, by taking gradient of Eq. (33) we can obtain the field strength at any point we desire. In the limit
It is obvious that r-component of force on that surface is equal to zero. For the z-component, after routine operations we obtain
where
In Fig. 14a we show the relative detaching force
We think that under the action of ponderomotive forces in the external electric field, carbon nanotubes that are even chaotically located on the substrate straighten and become oriented (Musatov et al., 2001; Glukhova et al., 2003).
where
By comparing with accurate numerical integration of (1) we find that formula (42) is accurate up to the first four digits for
The emission current has much sharper distribution on the tip than the detaching force due to exponential dependence of Fowler-Nordheim formula (1). In Fig. 15a we plot the relative emission current,
With the same
where
Near the tip
So we have to change constant
where
Therefore we have the field emission factor in the form
Finally for the force and emission current we may use the above derived formulas. Instead of (38) we should use (47), (48), and (49). So, the parameter
What distance between the anode and cathode is large enough to assert that the elongated metallic spheroid is placed in a uniform electric field? In experiment we may measure distance
We set for blue lines
3.3.5. The model of a hemisphere on a post. Numerical approximations
The model of a hemisphere on a post allows only the numerical solution. There are many numerical results obtained by various researchers which have been generalized by simple algebraic formulas of field enhancement factor for an individual nanotube and assembly of nanotubes.
From our point of view the most accurate formula belongs to Edgcombe et. al. (Edgcombe & Valdrè, 2001; Edgcombe & Valdrè, 2002; Forbes et al., 2003)
This formula accurately describes the field enhancement factor of individual nanotube in a uniform electric field. Comparison of field enhancement factors for the “floating sphere at emitter-plane potential” model (green line), the “hemi-ellipsoid on plane” model (red line), and fitting formula for the “hemisphere on a post” model (blue line) is shown in Figure 18.
For a nanotube in space between parallel cathode and anode planes we prefer approximation (Bonard et al., 2002)
For a nanotube surrounded by neighboring nanotubes with a screening effect we recommend (Jo et al., 2003)
3.4. Further investigations
Let us shortly mention the further work that should now be carried out on the field-emission properties of CNTs.
1) Developing of field emission theory for CNT emitters
2) Temperature effects in CNTs: Joule heating; Peltier and Nottingham effects; carbon nanotube heat radiation; thermo-field emission from nanotubes
3) Action of electrostatic forces on CNT field emitters: elongation and straightening of nanotube; pulling out of nanotubes in strong electric field.
4) Reliability of CNT field emitters: degradation mechanism of field emission; lifetime of nanotube emitters.
4. Applications
Field emission is the most promising application areas of carbon nanotubes. We shall consider only a few samples of working devices.
4.1. Field emission displays
Flat-panel displays with CNT-based cathodes are proposed as alternative to other displays with film emitters. The first diode-type display consisting of 32 32 matrix-addressable pixels was manufactured by Wang et al. in 1998 (Wang et al., 1998). At present, flat-panel displays based on CNT field-emission cathodes are developed in hundreds of laboratories, and engineering samples have been already manufactured.
A 4
A full-color addressable display developed jointly by the limited liability company “Volga-Svet” (Saratov, Russia) and “CopyTele Inc.} (New York, USA) (Abanshin et al., 2002) was demonstrated at the conference IveSC’02. Emission in the proposed design was from thin edges of carbon nanocluster films, which are slightly hanging from the supporting pedestals (Figure 19). The anode covered by a phosphor layer is shown on the top in Figure 19. Gating/blocking of emission current is performed by a metal control electrode located on the substrate between the pedestals. The figure shows the results of the trajectory analysis for an option of the structure (Zhbanov et al., 2004).
4.2. X-ray tubes
A compact X-ray tube with a field emitter based on carbon nanotubes was developed by Musatov’s group from Institute of Radio-engineering and Electronics (Russia) (Musatov et al., 2007). Over a long time interval, the X-ray tube maintains an anode current of 300 A, an anode voltage of 10 kV, and the stable characteristics of the field emitter (Figure 20).
4.3. Light elements
The Bonard team developed the cathodoluminescent light-emitting element of cylindrical geometry (Bonard et al., 2001a). The cathode in the form of a metal rod with deposited CNTs is located on the axis of a glass tube covered by phosphor from the inside. The operating voltage is 7
CNT light-emitting elements of various colors in the form of a filamentary electric lamp are proposed by Saito team in (Bonard et al., 2002b). The operating grid voltage is from 0
Samples of the light-emitting elements were demonstrated by A.N. Obraztsov (Obraztsov et al., 2002) and E. P. Sheshin (Leshukov et al., 2002) at the Saratov 4th International Conference on Vacuum Electrons Sources (IveSC’02).
4.4. Microwave devices
The electron gun consisting of edge or cylindrical emitters with flat faces; a grid control electrode placed above the emitters; and a three-anode focusing system which is common for all the emitters (Figure 21) was designed by Zakharchenko’s group (Zakharchenko et al., 1996). The flat face surfaces of the edge emitter are covered with a film made of carbon nanotubes of Diagram 30–100 Å. A substantial density of emitting centers being as great as 108–1010 tips/cm2 provides a high current density at low accelerating voltages.
5. Conclusions and Acknowledgements
In this chapter we theoretically investigate the field emission from carbon nanotube field emitters in diode configuration between a flat anode and cathode. Exact analytical formulas of the electrical field, field enhancement factor, ponderomotive force, and field emission current are found. Applied voltage, height of the needle, radius of curvature on its top, and the work function are the parameters at our disposal. The field enhancement factor, total force and emission current, as well as their distributions on the top of the needle for a wide range of parameters have been calculated and analyzed. Also we review the technology of fabrication and the application areas of CNT electron sources.
We have right to conclude that carbon nanotubes are excellent field emitters. Now CNTs conquer appreciable positions as electron sources in compact X-ray tubes, lighting elements, scanning electron microscopy electron guns, and electron guns for microwave devices. We think CNTs have good potential in the field emission display market.
We gratefully acknowledge support through the National Science Council of Taiwan, Republic of China, through the project NSC 95-2112-M-001-068-MY3.
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